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Optimize furnaces efficiency

Optimize furnaces efficiency

Optimize furnaces efficiency

Product catalog summary
Introduction
TecHeat Protect® and TecHeat Expansion® are solutions designed to optimize furnace efficiency by providing protection against pipe corrosion and coking, thus avoiding pipe bursts and extending the operating life of the equipment.
Protection Features
  • TecHeat Protect® Pipe: Operates up to 2,192°F (1,200°C) with high chemical inertness and protection against various burners.
  • TecHeat Protect® Elbow and Thermocouple: Reduces welding embrittlement.
  • TecHeat Protect® Support: Washable, prevents scale penetration, reduces carbon footprint, and requires no structural modifications.
Sealing Solutions
  • TecHeat Expansion® Bellow: Fastens on ferrule, allows axial expansion up to +300 mm, and operates up to 1,652°F (900°C).
  • TecHeat Expansion® Collar: Fastens on corner piece, offers unlimited axial expansion, and operates up to 1,832°F (1,000°C).
  • TecHeat Expansion® Sleeve: Fastens on ferrule, allows axial expansion up to +100 mm, and operates up to 1,382°F (750°C).
Benefits
  • Reduces unwanted air and atmospheric emissions, lowering operating costs and increasing efficiency.
  • Proven results include limiting pipe burst risks, increasing production by up to 10%, and reducing maintenance needs.
Case Study: Oven BA 101 Petroineos Lavera, France
  • Process: Atmospheric distillation oven with 232 pipes operating at 1,382°F (750°C).
  • Solutions Implemented: TecHeat Protect® and TecHeat Expansion® with porthole seal.
  • Results: Saved 5 t/day of fuel gas, increased efficiency by 1%, and required no structural modifications.
Contact Information
For more details, visit www.pbi.fr or contact via email at [email protected].
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Catalog excerpts

Optimize furnaces efficiency-1

Optimize furnaces efficiency •TecHeat Protect •TecHeat Expansion ®

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Optimize furnaces efficiency-2

PROTECTION Against Outer pipe corrosion Inner pipe coking • Avoid pipe burst • Increased operating life • Reduced maintenance -> Washable -> No scale penetration -> Reduce refinery’s carbon footprint -> No furnace structural modification required -> TecHeat Expansion® range installed off SR & TAR -> Excellent thermal, wear & chemical resistance (H2S,SO2….) -> Easy to implement, hardware & assembling instructions included -> Various fastening options, can be opened or dissembled for control and maintenance TecHeat Protect® ELBOW TecHeat Protect® TecHeat Protect® THERMOCOUPLE Reduce significantly...

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Optimize furnaces efficiency-3

Butterfly damper seal TecHeat Expansion® - Fastening on ferrule - Axial expansion up to +100 mm - Up to 1 382°F / 750°C Unwanted air in the furnaces Atmospheric emissions (NOx,… ) • Reduced operating cost • Increased efficiency TecHeat Expansion® COLLAR - Fastening on corner piece - Unlimited axial expansion - Up to 1 832°F/1 000°C TecHeat Expansion® BELLOW - Fastening on ferrule - Axial expansion up to +300 mm - Up to 1 652°F / 900°C

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Optimize furnaces efficiency-4

AIR LIQUIDE EXXON MOBIL PETROINEOS REPSOL SONARA TOTAL VARO Refining …. • Limit drastically the risk of pipe burst • Increase daily production up to 10% • Increase dramatically the pipes life • Reduce maintenance • Limit Atmospheric emissions (NOx, CO…) Crédits photo : Image &associés - Fotorince - PBI / Illustrations : Patrck Grillot PROVEN RESULTS OF WELL PROTECTED AND SEALED PROCESS CASE STUDY Oven BA 101 Petroineos Lavera / France • • • • • Process: Atmospheric distillation oven Oven type: 30.000 t Number of pipes: 232 units Temperatures: 1382°F / 750°C (Radiation) Fuel: Refinery gas PBI...

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