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automatic swatch mounting line

automatic swatch mounting line

automatic swatch mounting line

Product catalog summary
Overview
The document describes the features and technical specifications of the Polytex Automatic Swatch Card Mounting Line VB, a fully automatic and autonomous system designed for mounting swatch cards for various materials such as textiles, wallpapers, and floorings.

Key Features
  • Fully automatic operation with a unique 3D robot design.
  • Capable of handling up to 1200 swatches per hour.
  • Supports various materials and swatch shapes.
  • Quick change of card layout through digital parameter adjustments.
  • Hotmelt glue application with a vertical spiral swirl technique.
  • Easy operation with minimal startup times and no installation costs.

Technical Specifications
  • Maximum card format: 1000x350 mm.
  • Maximum swatch size: 150x250 mm.
  • Automatic card feeding and stacking.
  • Video-controlled swatch placement.
  • Error detection with autocorrection based on swatch thickness.
  • Dimensions: 3520 mm (length) x 2180 mm (width) x 2000 mm (height).
  • Weight: approximately 1050 kg.
  • Electrical requirements: 3 x 400V / 50Hz.
  • Compressed air requirement: 6 bar / 250 l/min.

Additional Features
  • Standard magazine with flexible magnetic swatch holders.
  • Manual mode for feeding samples that cannot be separated automatically.
  • Error detection system with presence control sensors and thickness control.
  • Video-based swatch recognition for shape, size, and position.
  • Robot-assisted swatch gluing and positioning with computed coordinates.
  • Automatic stacking of finished sample cards.
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Catalog excerpts

automatic swatch mounting line-1

Polytex Switzerland 520e-0109 POLYTEX AG Grundstrasse 1 CH-5012 Schönenwerd SWITZERLAND Tel. +41 (0)62 858 90 02 Fax +41 (0)62 858 90 99 http:/www.polytex.ch [email protected] Automatic Swatch card mounting line VB • Fully automatic and autonomous Swatch card mounting unit for flat samples • Absolutely new and unique 3D robot conception • Thanks to minimal start up times and no installation costs, perfectly suitable for any, also small production runs. • Up to 1200 swatches per hour • For all materials such as all textiles, wallpapers and floorings, foils, laminates, etc. • Card size up to 100x35cm • Swatches can be any shape or size, triangular, rectangular etc • Change of card layout by just computing digital parameters, simple and extremely quick, without changing expensive magazines and mechanical gluing frames • Gluing of the swatch by means of hotmelt glue, vertical spiral swirl • Easy operation Technical Data Card format max 1000x350 mm Swatch size max 150x250 mm Card feeding and stacking automatically Sample provision automatically Glue application: hotmelt, 0.1-0.2mm spiral swirl Swatch placement video controlled Error detection autocorrection, f(swatch thickness) Output per hour 1000 - 1200 swatches Dimensions length 3520 mm width 2180 mm height 2000 mm weight approx. 1050 kg Electrics 3 x 400V / 50Hz Compressed air requirement 6 bar / 250 l/min Subject to design changes Polytex Switzerland

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automatic swatch mounting line-2

Polytex Switzerland 520e-0109 Automatic Swatch card mounting line VB Magazine Standard magazine with flexible magnetic swatch holders and separators. The magazine can be loaded with all types of samples, shapes and materials Manual Mode Manual feeding onto the synchronized conveyor belt of samples that are sticking to each other and which cannot be separated automatically. Error detection When the presence control sensors of the needle of vacuum gripper detect that there is no sample, the system repeats the picking operation until it picks a sample from the correct magazine and deposits it on...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.