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Automatic Multi-color Yarn Sample Winder MW

Automatic Multi-color Yarn Sample Winder MW

Automatic Multi-color Yarn Sample Winder MW

Product catalog summary
Overview
The document describes the Automatic Multi-Color Yarn Sample Winder MW by Polytex AG, a fully automatic machine designed for winding up to 15 (optional 20) different yarns per tab with high productivity and accuracy.

Specifications
  • Tab Size: Length 150-300 mm, Width 40-70 mm, Thickness 250-1000 g/m2
  • Capacity: Up to 400 tabs per hour
  • Yarn Count: Tex 10 to 125
  • Winding Width: 0.5 to 100 mm
  • Number of Winding Lays: 1 to 9
  • Winding Speed: 500 to 1600 min-1
  • Dimensions: Width 1850 mm, Height 1840 mm, Length 2160 mm
  • Weight: Approximately 470 kg

Features
  • Programmable commands for yarn parameters such as count, width, layers, speed, and number of tabs.
  • Mechanical settings for tab-related parameters including magazine, pick-up, transport unit, and cutting devices.
  • Suitable for various yarn types including raw, fantasy, structured, and technical yarns.
  • Yarn fixing using hot-melt glue at both winding start and end.
  • Automatic cutting of yarn ends with removal by suction.
  • Electro-mechanical yarn monitoring and safety system compliant with CE standards.

Yarn Management
The machine can accommodate up to 15 yarn cones (optional 20) on the creel. Yarns are guided and monitored for rupture using ceramic yarn guides and other devices.

Fixing and Winding
Yarns are fixed onto the tab using hot-melt glue applied by spiral glue nozzles. The glue quantity, temperature, and pressure are adjustable. Winding is fully automatic with high precision servo motor drives ensuring consistent and precise winding.

Cutting Units
Yarns are cut using automatic devices with 7-arc blades, ensuring yarn ends do not protrude beyond the tab edge. Trimmed yarn ends are removed by suction.

Tab Magazine
The tab magazine is adjustable for various tab sizes and can hold up to 600 tabs. It features a pneumatic pick-up unit, vacuum suction plates, and opto-electronic feed control for efficient tab handling.

Conclusion
The Polytex MW machine offers immense productivity with perfect yarn sample tabs, featuring a compact design, fully automatic operation, and easy control.
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Catalog excerpts

Automatic Multi-color Yarn Sample Winder MW-1

Switzerland Fully automatic multi-color yarn sample winding machine for simultaneous winding of up to 15 (optional 20) different yarns per tab. ■ Enormous productivity at highest and constant winding accuracy ■ Programmable command for all yarn related parameters such as yarn count, winding width, numbers of winding layers, winding speed, number of tabs, etc. ■ Easy mechanical settings of tab related parameters in terms of magazine, pick-up and transport unit, cutting devices and others ■ Suitable for the main yarn types and qualities, raw yarns, fantasy yarns, structured yarns, technical yarns and fibers ■ Fixing at winding start and winding end by means of hot-melt glue ■ Cutting of yarn-ends by means of automatic cutters and removal of yarns by suction ■ Electro-mechanical yarn monitoring ■ Safety system in conformity to latest CE standards Technical Data MW Tab size Height of tab magazine Capacity Yarn count Number of yarns Winding width Number of winding lays Winding drive Winding speed Fixing of yarns Dimensions (incl. yarn cones creel) Weight max. 1000 g/m2 250 mm (9%") (up to 600 tabs) < 400 tabs/h Tex 10 ...125 15 (optional 20) 0.5.100 mm (up to 4") 1. 9 electronic / servo motor drives 500.1600 min-1 hot-melt glue application width 1850 mm (72%") Assembling Winding Mounting Pinking Edge Fixing Gross Cut © Polytex AG, Switzerland / Subject to design changes / 1150 e - 06.19

 Open the catalog to page 1
Automatic Multi-color Yarn Sample Winder MW-2

Automatic Multi-Color Yarn Sample Winder MW Yarn management Up to 15 yarn cones (optional 20) can be placed onto the creel. The single yarns are led onto the adjustable application bar by means of ceramic yarn guides, guiding discs, yarn stoppers while constantly monitored for yarn rupture. Fixing of yarns Fixing of the yarns onto the tab is achieved by means of hot-melt glue at winding start and also at winding end prior to final cutting. The application of a fast binding hot melt glue is done by means of spiral glue nozzles. The glue quantity as well as the application temperature and pressure...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.