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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS

TECHNICAL ALUMINIUM and ENGINEERING PLASTICS
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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS

Product catalog summary
Introduction
LANEMA is dedicated to creating long-term economic and social value through innovation and quality, focusing on continuous improvement, customer satisfaction, and adherence to ISO 9001 standards.
Quality Principles
- Continuous improvement of processes
- Exceeding customer satisfaction
- Commitment to applicable requirements
- Continuous HR training
- Effective use of Q.M.S.
Core Values
- Continuous Improvement
- Commitment
- Teamwork
- Customer Focus
Product Offerings
LANEMA provides over 3,000 tons of engineering plastics and technical aluminium, offering services like waterjet cutting and CNC machining to optimize costs and precision.
Aeronautics Industry
Polylanema Aeronautics® supplies materials for the aeronautics, aerospace, and defense industries, supported by EN 9100 and EN 9120 certifications.
Technical Aluminium
Aluminium is prized for its lightness, energy conductivity, resistance, beauty, durability, malleability, and recyclability, making it suitable for various industries.
Choosing Aluminium
Selection is based on machinability, conductivity, hardness, polishing, and weldability, with various alloys available for specific applications.
Special Alloys for Mould Manufacturing
Alumold®-500 and other alloys offer excellent machining, polishing, and mechanical properties, ideal for high-stress applications.
Conclusion
LANEMA's technical catalogue underscores its commitment to quality, innovation, and customer satisfaction, providing a wide range of materials and services to meet diverse industrial needs.
Overview of Aluminium Alloys
The document details special aluminum alloys used for moulds, highlighting their mechanical and physical properties, applications, and advantages over traditional materials like steel.
Main Sections
  • Specifications: Chemical composition, mechanical properties, and physical properties of aluminum alloys such as Certal®, Certal® SPC, Hokotal®, and Weldural® are outlined, including Brinell hardness, density, modulus of elasticity, thermal and electrical conductivity, and weldability.
  • Applications: These alloys are used in injection and blow moulds, thermoformed moulds, machine components, and tools for the automotive and toy industries, noted for machinability, dimensional stability, and high mechanical resistance.
  • Advantages: Aluminum alloys offer benefits over steel, such as faster machining times, reduced weight, and improved thermal conductivity, leading to shorter production cycles and increased productivity. They are cost-effective due to lower material and machining costs.
  • Comparison with Steel: Aluminum alloys are compared with steel, emphasizing superior thermal and electrical conductivity, lower density, and better machinability.
  • Recommendations: Consultation with the technical department is advised before using the materials to ensure proper application and performance.
Key Data from Tables
  • Mechanical Values: Typical and minimum guaranteed mechanical values for different thicknesses of the alloys, including tensile strength (Rm), yield strength (Rp0.2), and elongation (A50), are provided.
  • Stock Availability: Information on the availability of standard, semi-standard, and non-standard stock is provided, indicating which products are generally available from stock and which are made to order.
  • Production Weights: Average production weights for various plate dimensions and thicknesses are listed, aiding in logistical planning and cost estimation.
Conclusion
The document serves as a comprehensive guide for selecting and utilizing special aluminum alloys in mould production, offering insights into their properties, applications, and advantages over traditional materials like steel.
Overview of Technical Catalogue
This document is a technical catalogue from Polylanema, Lda., providing information on various aluminium alloys and their international equivalents, including specifications, chemical compositions, and technical data for different aluminium grades used in engineering applications.
Specifications
The document lists numerous aluminium alloys, such as AW 1050, AW 1350, AW 1070, and others, along with their corresponding international standards from countries like Germany, France, UK, Sweden, and more. Each alloy is associated with specific codes and standards, indicating its composition and properties.
Chemical Composition
A detailed table outlines the chemical composition of various aluminium alloys, specifying the percentage of elements like Silicon (Si), Iron (Fe), Copper (Cu), Manganese (Mn), Magnesium (Mg), Zinc (Zn), Titanium (Ti), Chromium (Cr), Nickel (Ni), and others. The table provides ranges for each element, indicating the variability in composition for different alloys.
Technical Data
The document emphasizes that the data provided is for informational purposes only and does not constitute any legal or contractual obligation. It highlights that the suitability and compatibility of the products for specific applications must be evaluated by the customer.
Limitations and Recommendations
The catalogue advises against using the products for medical devices intended for prolonged implantation or contact with human tissues. It stresses the importance of customer responsibility in testing and evaluating the products for their intended use.
Disclaimer
Polylanema, Lda. disclaims any warranties, express or implied, regarding the information and products described. The document clarifies that it does not create any legal obligations or warranties and that the customer assumes all responsibility for the application and use of the information provided.
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Catalog excerpts

TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-1

TECHNICAL CA i TECHNICAL ALUMINIUM -"''ccqimq PLA5TSC5

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-2

THE PURPOSE OF LANEMA LANEMA's mission is to create long-term economic and social value by transmitting the benefits of progress and innovation to an increasing number of people. The company promotes a Quality of excellence policy, counting on a specialized and ambitious multidisciplinary team that continuously has access to the most advanced technological means. The bet on innovation, quality and rigor are the basis of our leadership and positioning strategy, promoting distinction and unique prestige in the market. THE PRINCIPLES AND OBJECTIVES OF QUALITY - To promote the continuous improvement...

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-3

OUR VALUES CONTINUOUS IMPROVEMENT. EXCELLENCE. INNOVATION. We live with the existence of daily challenges! We believe that identification and standardization of processes are the key to our differentiation. By reinventing processes and identifying opportunities, innovation for LANEMA will always be the result of curiosity combined with dedication and creativity. We want to be different and that involves improvement in everything we do! Excellence will always be our motivation! COMMITMENT. It is the promise of daily dedication! It is a bond and an individual commitment. "To be company people"...

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-4

BENEFIT YOUR PROJECT WITH OUR KNOWLEDGE A specialized team prepared to suggest the best solution. WE HAVE THE MOST INDICATED MATERIAL FOR YOUR APPLICATIONS In order not to delay your projects, we provide more than 3,000 tons in stock of engineering plastics and technical aluminium distributed over an area of approximately 13,000 sqm. THE ADVANTAGES YOU CAN GET FROM OUR PROCESS 04 www.polylanema.pt

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-5

PRECISION AND OPTIMIZATION AT YOUR DISPOSAL We cut your materials without changing their technical and mechanical characteristics. In order to do so, we p rovide modern and precise cutting tools. CNC MACHINING Versatility and manufacturing availability of parts of great complexity and dimension, reducing the delivery time and ensuring the success of your projects. REDUCE YOUR COSTS WITH OUR WATERJET CUTTING SERVICE Through specific dimensional use software programs, we obtain optimized nesting, thus reducing waste.

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-6

DON'T DELAY YOUR PROJECTS. WE HAVE THE MATERIAL! 06 I www.polylanema.pt

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-9

POLY IANEMA® AERONAUTICS The aeronautics industry is known for its high complexity and quality control. The sector, in great expansion, increasingly requires the mastery of all the parameters that assure quality. All processes, whether operational or productive, must be robust. Polylanema Aeronautics® is created, representing the portfolio of Aluminium and Engineering Plastics available for the Aeronautics, Aerospace and Defence Industries. This evolution has been sustainable, representing the Group's reputation throughout more than 25 years, during which we have had the opportunity to supply...

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-10

ADVANTAGES OF TECHNICAL ALUMINIUM ALTERNATIVE TO STEEL EASY MACHINING GOOD COLD CONFORMATION TREATABLE SURFACE EXCELLENT THERMAL CONDUCTIVITY EXCELLENT CORROSION RESISTANCE GOOD WELDABILITY

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-11

INDEX BY FORMATS SPECIAL ALLOYS FOR MOULD MANUFACTURING SERIES 5000 ALLoy 5083 Laminated 46 SHEETS ALLoy 5083 Laminated 46 ROUND RODS • TUBES AND PROFILES DODLLuHT OTHER ALLOYS AVAILABLE ON REQUEST.

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INTRODUCTION TO TECHNICAL ALUMINIUM The characteristics of aluminium allow it to have a wide range of applications. That is why this is one of the most used metals in the world. Light, durable and beautiful material that shows an excellent performance and superior properties in most of the applications. Products that use aluminium also gain competitiveness due to the innumerable attributes that this metal incorporates, as it can be checked below: LIGHTNESS An essential characteristic in the transportation industry, the lightness of aluminium means less fuel consumption, lower wear, more efficiency...

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MALLEABILITY AND WELDABILITY The high malleability and ductility of aluminium allows the industry to use it in a variety of ways. Its mechanical properties facilitate its conformation and enable the construction of forms suitable for a wide variety of projects. POSSIBILITY OF MANY FINISHES Whether by anodizing or painting, aluminium takes on the suitable appearance in construction, for example, with finishes that further strengthen the natural resistance of the material to corrosion. INFINITELY RECYCLABLE One of the main characteristics of aluminium is its high recyclability. After many years...

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-14

Poly Lanema offers an extensive range of engineering plastics. For a correct selection of the material, the context of the application must be considered and, in turn, several factors such as: hardness required, thermal or electrical conductivity, machinability, polishing, and weldability, among others. 2. ELECTRICAL/THERMAL CONDUCTIVITYALUMINIUM Alumold® 500 Certal® Certal® SPC Hokotol® Weldural® AW 2007 AW 2011 AW 2017 A AW 2030 AW 5083 Laminated AW 5083 Rectified AW 5083 CAST AW 5754 AW 5754 Non-slip AW 6082 AW 7021 AW 7021 Rectified AW 7075 AW 6063 ALUMINIUM ELECTRICAL/ THERMAL CONDUCTIVITY...

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Alumold® 500 Certal® Certal® SPC Hokotol® Weldural® AW 2007 AW 2011 AW 2017 A AW 2030 AW 5083 Laminated AW 5083 Rectified AW 5083 CAST AW 5754 AW 5754 Non-slip AW 6082 AW 7021 AW 7021 Rectified AW 7075 AW 6063 BRINELL HARDNESS Alumold® 500 Certal® Certal® SPC Hokotol® Weldural® AW 2007 AW 2011 AW 2017 A AW 2030 AW 5083 Laminated AW 5083 Rectified AW 5083 CAST AW 5754 AW 5754 Non-slip AW 6082 AW 7021 AW 7021 Rectified AW 7075 AW 6063 PLATES • ROUND RODS OTUBES

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TECHNICAL ALUMINIUM and ENGINEERING PLASTICS-17

SPECIAL ALLOYS 0 SPECIAL ALUMINIUM ALLOYS FOR MOULD MANUFACTURING Alumold®-500 Certal® Certal® SPC Hokotol® Weldural® Technical Data

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SPECIAL ALLOYS SPECIAL ALLOYS FOR MOULDS ALUMOLD®-500 A 7000 series aluminium alloy that has successfully replaced steel in many mould applications. It combines high thermal conductivity, resistance, ease of machining and polishing, dimensional stability and consistency across the entire thickness of the plate. The use of this material results in reduced operating costs and increased production of parts. Alumold®-500 moulds should have a maximum operating temperature of 110 0 C and a partition line stress of 5000 PSI (nominal) and 7200 PSI (maximum). Information transcribed from the supplier...

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All Polylanema, Lda. catalogs and technical brochures

  1. TIVAR® DS

    2  Pages

  2. POLIURETANO

    2  Pages

  3. peek-1000

    2  Pages

  4. ERTALON® 4.6

    2  Pages

  5. ERTACETAL® C

    2  Pages

  6. CERTAL® SPC

    6  Pages

  7. caleron

    2  Pages

  8. AW 6063

    2  Pages

  9. AW 5083

    2  Pages

  10. AW 2017 A

    2  Pages

  11. ACETRON® MD

    2  Pages

  12. aw5754

    2  Pages

  13. certalSPC

    2  Pages

  14. hokotol

    2  Pages

  15. weldural

    2  Pages

  16. poliuretanto

    2  Pages

  17. ptfe

    2  Pages

  18. pvc

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.