px20

px20
1 / 20 PagesView full catalog

px20

Product catalog summary
Overview: The document details the specifications and operational guidelines for the PMS 350 / PX 20 olive oil machine system by Polat Makina Sanayi A.Ş., covering components, capacities, and technical details for olive oil extraction.
Main Components:
  • Olive Carrying Machine: Includes a conveyor and leaf aspirator for transporting and cleaning olives.
  • Olive Washing Machine: Cleans olives and separates stones and debris.
  • Feeding Screw Conveyor: Transports olives to the crashing unit.
  • Paste Prepare Unit: Comprises a crashing machine and continuous mixer for olive paste preparation.
  • Decanter: Extracts oil from olive paste, featuring a vibration sieve and pumps.
  • Separator: Separates oil, water, and paste.
  • Water Heater and Heat Exchanger: Provides hot water for the system.
  • Main Control Panel: Centralized control for the system.
Technical Specifications:
  • Capacity and Power: Various capacities, such as 2 tons/hour for the olive carrying line and washing machine, and 20 tons/day for the decanter.
  • Material Quality: Components made from AISI 304 stainless steel for durability and food safety compliance.
  • Energy Consumption: Total engine power is 40.3 kW with a consumption of 31 kW/h.
Operational Details:
  • Conveyor System: Minimal maintenance with a screw tightening system and PVC band.
  • Leaf Aspirator: Separates light materials like leaves and grass.
  • Washing Machine: Continuous water circulation for thorough cleaning.
  • Crashing Machine: Uses a hammer system to crush olives without heat formation.
  • Decanter: Inverter system for energy efficiency and includes a cleaning system.
Performance Guarantees: The decanter ensures low oil loss in husk and dirty water, with a maximum oil content of 0.5 gr/lt in discharged water.
Additional Notes: Polat Makina reserves the right to alter power values due to technological advancements.
Specifications:
  • Reducer: Type PD 22, Ratio 1/24, Weight 332 kg.
  • Husk Ramp Screw: Engine power 2.2 kW at 1500 rpm, Reducer ratio 1/22, Weight 343 kg.
  • F. Separator: Type PMS 405, Engine power 3 kW at 1500 rpm, Capacity 500-1000 lt/h, Drum diameter ∅ 305 μμ, Drum circulation 7500 rpm, Weight 358 kg.
  • Automatic Heat Exchanger: Type PMS DB40, Engine power 0.55 kW at 900 rpm and 0.18 kW at 2800 rpm, Heating capacity 40,000 kcal/h, Weight 425 kg.
  • Water Heater (Exchanger): Flake type, Capacity 3 ton/h, Engine power 1.8 kW at 1500 rpm, Weight 190 kg.
Procedures:
  • Screw conveyors evacuate husk paste using inox material of 304 quality for screw wings.
  • The F. Separator uses centrifugal forces to separate micromised sediments in olive oil, with a semi-automatic shock system.
  • The heat exchanger system supplies water at 35-40°C, with a second turbo fan for better burning of dry husk.
Standards and Recommendations:
  • All surfaces in contact with oil are made from AISI 304 inox material, adhering to food regulations.
  • Material selection and mechanical tests ensure quality and performance.
Operation System for the Treatment Plant:
  • Average waste water production is 450 lt/h, with a total of 648,000 lt/period over 60 days.
  • Waste water is processed through precipitation pools to separate oil and paste.
  • Neutralization is achieved using caustic in PH adjusting pools, with oxygenation and vaporization for irrigation use.
Control and Electrical Panelboard:
  • Equipped with PLC and inventor systems, IP 65 Class panelboard with ventilation.
  • Features include touch-screen interface, alarm follow-up, and maintenance tracking.
See more

Catalog excerpts

px20-1

POLAT MAKİNA SANAYİ A.Ş. PMS 350 / 20 STANDARD CONTINUE SYSTEM OLIVE OIL MACHINES TREATMENT PLANT K G F E D H C ASTİM ORGANİZE SANAYİ BÖLGESİ AYDIN / TÜRKİYE TEL: +90 256 231 04 73 (4 hat) * FAX: +90 256 231 04 78 www.polatas.com.tr * [email protected] PX B A

 Open the catalog to page 1
px20-2

THE FUNCTIONS OF OLIVE OIL MACHINES WITH PMS 350 / PX 20 CONTINUE SYSTEM A. OLIVE CARRYING MACHINE A1. CONVEYOR Olive carrying line A2. LEAF ASPIRATOR Leaf,grass….etc.seperating unit B. OLIVE WASHING MACHINE Olive washing and Stone ,sil,…etc.seperating unit C. FEEDING SCREW CONVEYOR Olive feeding unit for the crasher D. PASTE PREPARE UNIT D1. CRASHER Olive crashing unit D2. CONTINUE MIXER E. DECANTER E1. DECANTER Olive extraction unit E2. VIBRATION SIEVE E3. PASTE PUMP E4. OIL PUMP F. SEPERATOR Oil,water,paste seperation unit G. WATER HEATHER AND HEATH EXCHANGER G1. AUTOMATIC HEATH EXCHANGER...

 Open the catalog to page 2
px20-3

CONTINUE SYSTEM OLIVE OIL MACHINE PMS 350 / PX 20 CAPACITY AND POWER REPORT OLIVE CARRYING LINE CARRYING CAPACITY : 2 TONS/HOUR TOTAL ENGINE POWER : 2.25 KW OLIVE WASHING MACHINE WASHING CAPACITY : 2 TONS/HOUR TOTAL ENGINE POWER : 1.585 kW OLIVE SCREW CAPACITY : 2 TONS/HOUR TOTAL ENGINE POWER : 0.75 kW BREAKER CAPACITY TOTAL ENGINE POWER : 1.5 TONS/HOUR : 11.37 kW MIXER CAPACITY : 1.2 – 1.8 TONS/HOUR TOTAL ENGINE POWER : 2.2 kW PASTE PUMP CAPACITY : 1.5 TONS/HOUR TOTAL ENGINE POWER : 1.1 kW DECANTER CAPACITY : 20 TONS/DAY TOTAL ENGINE POWER : 11.585 kW PRINA SCREWS CAPACITY : 3 TONS/HOUR TOTAL...

 Open the catalog to page 3
px20-4

A. CONVEYOR WITH OLIVE CARRYING LINE A1.CONVEYOR 1000mmx1000mm olive bunker is produced by inox material AISI 304. The conveyer is designed from plate materials of AISI 304 without spools so that it does not require extra maintenance. The tightening system of the band conveyer is carried out with a screw for tightening, the line is tightened from the back part of drum. The line is driven coupled from front drum by a reducer and engine. The fixing place for the reducer-engine group can be on the right or left side of the conveyer according to the assembly in the building. The band is 250mm in...

 Open the catalog to page 4
px20-5

A2. LEAF ASPIRATOR Aspirator is fixed to the front part of the conveyer optionally.it is produced in order to seperate the light materials such as leaf, grass, ...etc. from the olive. The wings providing the air circulation of the aspirator are made of stainless steel AISI 304 quality and the outer part of it is manufactured out of AISI 304 material. There is a lid at the side of the body permitting to clean inside of the aspirator easily. Transfer number Engine power Capacity (leaf) Weight : : : : 3000 rpm 1,5 kw 1000 m3/m 38 kg. Note : dimensions are cm.

 Open the catalog to page 5
px20-6

B. OLIVE WASHING MACHINE All surfaces that olive is touched and washed and all parts in water storing chambers are produced from inox material AISI 304 in quality. The particles within the olive sink to the bottom of the special designed chamber where olive flows. The heavy meterials ( stone, metal,...etc.) collected are evacuated after the machine stops by a manually driven spire. The olive passes the washing chamber and comes to frontal vibrated sieve . Here the olive leaves the water and falls into the feeding screw bunker. The system is designed in a way which provides continuous circulation...

 Open the catalog to page 6
px20-7

C. OLIVE FEEDING SCREW CONVEYOR All surfaces the olive touches along the transport to the crashing machine are manufactured from inox AISI 304 material in quality. Conveyer screw wings are produced out of inox material of AISI 304 quality in order to strengthen against the abrasion occured during time. Quality of all material used Rustproof pipe thickness Screw elevator thickness Banker plate thickness Screw diameter Screw length The type of the reducer Reduction ratio Engine power Engine transfer Capacity Weight : : : : : : : : : : : : AISI 304 3 mm 3 mm 2 mm Φ155 μμ 2250 mm MRV 090 15 / 1 0,75...

 Open the catalog to page 7
px20-8

D. PASTE PREPARE UNIT D1. CRASHING MACHINE It is the unit where olives are crashed. With turning hammer system and special tearing blades, it enables quality oil production without heat formation.The entrance parts through which the olives to be broken and enter the unit and the front breaking lid are produced out of inox material AISI 304 in quality. Crashing hammers 2080 special material, for the main body are designed out of AISI 304 material. The sieve plate where the olive paste is collected is produced from the inox material AISI 304 inox in quality. The olives carried to the crashing unit...

 Open the catalog to page 8
px20-9

D2. CONTINUE MIXER The horizontal mixer is formed by two chambers in unique line one by another .There is passing connections between chambers.Each chamber has got volume of 0.5 m3 of capacity.Mixers are transferring olive paste from one department to the other while mixing simultenously. The paste is homogenized by the mixing screw and heated by the water of 35-38 OC circulating in the water jackets around the departments. Decomposition density is reached in 35 – 45 minutes. This transaction is necessary to increase the oil yield. It is designed as horizontal mixers because: looking after of...

 Open the catalog to page 9
px20-10

E. DECANTER E1. DECANTER The Engine ,driven by Inverter, increases the drummer rotation to the 3800 r/m .This creates the centrifugal forces which keep the oil production at the maximum level . Thus, the system enables to seperate the crude paste, water and the olive oil from each other as per their specific gravity.The paste carried by the paste pump enters the decanter drum together with the water coming from the flowmetre at 35-45 C. The water is transferred to the lower chamber of the decanter from the entrance channel behind the drum and then it is sent to the vibrated sieve near the decanter....

 Open the catalog to page 10
px20-11

DECANTER PERFORMANCE GUARANTEE FOR 3 PHASE; Daily olive processing capacity 20 TON / DAY MAX OİL İN HUSK. % 3-4 (% 50 HUMİDİTY) MAX OİL İN DİRTY WATER % 0.5 gr / lt FOR 2 PHASE; Daily olive processing capacity 20 TON / DAY MAX OİL İN HUSK. % 1-2 (% 60 HUMİDİTY) Note : dimensions are cm.

 Open the catalog to page 11
px20-12

E2. VİBRATION SIEVE All materials used are manufactured from AISI 304 inox in quality in accordance with the good regulations since they touch directly to oil and water. It consists of two parts. These are as follows: The sieve which holds the deposits within the oil and the other part consists of two units in which water and oil are collected and transmitted. The deposits within the water coming in to the sieve are held by specially designed sieve plate. The water here goes to the lower unit and it is discharged out of the system through the entrance channel. Like the water the oil also goes...

 Open the catalog to page 12

All POLAT MAKINA SANAYI VE TICARET A.S. catalogs and technical brochures

  1. PMS 350 PX 20

    20  Pages

  2. 470-70

    20  Pages

  3. px70

    20  Pages

  4. px40

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.