470-70
20Pages

POLAT MAKİNA SANAYİ A.Ş. PMS 470 / 70 STANDARD CONTINUE SYSTEM OLIVE OIL MACHINES TREATMENT PLANT K G F E D H ASTİM ORGANİZE SANAYİ BÖLGESİ AYDIN / TÜRKİYE TEL: +90 256 231 04 73 (4 hat) * FAX: +90 256 231 04 78 www.polatas.com.tr * polat@polatas.com.tr C PX B A

THE FUNCTIONS OF OLIVE OIL MACHINES WITH PMS 470/PX70 CONTINUE SYSTEM A. OLIVE CARRYING MACHINE A1. CONVEYOR Olive carrying line A2. LEAF ASPIRATOR Leaf,grass….etc.seperating unit B. OLIVE WASHING MACHINE Olive washing and Stone ,sil,…etc.seperating unit C. FEEDING SCREW CONVEYOR Olive feeding unit for the crasher D. PASTE PREPARE UNIT D1. CRASHER Olive crashing unit D2. CONTINUE MIXER E. DECANTER E1. DECANTER Olive extraction unit E2. VIBRATION SIEVE E3. PASTE PUMP E4. OIL PUMP F. SEPERATOR Oil,water,paste seperation unit G. WATER HEATHER AND HEATH EXCHANGER G1. AUTOMATIC HEATH EXCHANGER...

CAPACITY AND POWER CONCUMPTION OF THE OLIVE OIL MACHINE OF PMS 470/PX 70 CONTINUE SYSTEM OLIVE CARRYING LINE CARRYING CAPACITY TOTAL ENGINE POWER : 4 TONS/HOUR : 4,1 KW OLIVE WASHING MACHINE WASHIN CAPACITY TOTAL ENGINE POWER : 4 TONS/HOUR : 1,585 KW FEEDING SCREW CAPACITY TOTAL ENGINE POWER : 4 TONS/HOUR : 1,5 KW BREAKER CAPACITY TOTAL ENGINE POWER : 4 TONS/HOUR : 22.75 KW MIXER CAPACITY TOTAL ENGINE POWER : 0.8x6:4.8m3 : 8,565 KW PASTE PUMP PMS 65 CAPACITY TOTAL ENGINE POWER : 6 TONS/HOUR : 2.2 KW DECANTER CAPACITY TOTAL ENGINE POWER : 1800-2500 KG / HOUR : 22.92 KW HUSK SCREWS( 2 PIECE)...

A. CONVEYOR WITH OLIVE CARRYING LINE A1.CONVEYOR Olive banker which is 1500x1200 (mmxmm) in size is produced by inox material AISI 304. The conveyer is designed without any spool made of plate materials of AISI 304 so that it does not require extra maintenance and only 2 pieces of spools are used in order to prevent any extension in the line turning. The tightening system of the band conveyer is carried out with a screw for tightening, the line is tightened from the back part of drum. The line is driven as a couple in the first drum by a reducer and engine. The fixing place for the...

A2. LEAF ASPIRATOR Aspirator is fixed to the front part of the conveyer optionally.it is produced in order to seperate the light materials such as leaf, grass, ...etc. from the olive. The wings providing the air circulation of the aspirator are made of stainless steel AISI 304 quality and the outer part of it is manufactured out of AISI 304 material. There is a lid at the side of the body permitting to clean inside of the aspirator easily. Transfer number Engine power Capacity (leaf) Weight : : : : 3000 rpm 3 kw 3 1000 m / h 56 kg Note : dimensions are cm.

B. OLIVE WASHING MACHINE All surfaces that olive is touched and washed and all parts in water storing chambers are produced from inox material AISI 304 in quality. The particles within the olive sink to the bottom of the special designed chamber where olive flows. The heavy meterials (stone, metal,...etc.) collected are evacuated after the machine stops by a manually driven spire. The olive passes the washing chamber and comes to frontal vibrated sieve . Here the olive leaves the water and falls into the feeding screw bunker. The system is designed in a way which provides continuous...

C. OLIVE FEEDING SCREW CONVEYOR All surfaces the olive touches along the transport to the crashing machine are manufactured from inox AISI 304 material in quality. Conveyer screw wings are produced out of inox material of AISI 304 quality in order to strengthen against the abrasion occured during time. Quality of all material used Rustproof pipe thickness Screw elevator thickness Banker plate thickness Screw diameter Screw length The type of the reducer Reduction ratio Engine power Engine transfer Capacity Weight : : : : : : : : : : : : AISI 304 2,5 mm 3 mm 2 mm ∅ 190 mm 3100 mm PD 22 24 /...

D. PASTE PREPARE UNIT D1. CRASHING MACHINE It is the unit where olives are crashed. With turning hammer system and special tearing blades, it enables quality oil production without heat formation.The entrance parts through which the olives to be broken and enter the unit and the front breaking lid are produced out of inox material AISI 304 in quality. Crashing hammers 2080 special material, for the main body are designed out of GG20 material. The sieve plate where the olive paste is collected is produced from the inox material AISI 304 inox in quality. The olives carried to the crashing...

D2. CONTINUE MIXER Horizantal mixer consists of 6 chambers at 2 lines as three by three each of which are 0.8 m3 in volume and there is passages between each other. Olive paste is carried by the mixers from one chamber to the other by being mixed simultenously. The paste is homogenised by the mixing screws. The paste is heated by the water of 35-38 C circulated inside the water jackets fixed around the chambers. The seperation density is achieved in 35-45 minutes. This operation is necessary for improving the oil yield. It is designed as horizontal mixers because: Looking after of the...

E. DECANTER E1. DECANTER The Engine ,driven by Inverter, increases the drummer rotation to the 3000 r/m .This creates the centrifugal forces which keep the oil production at the maximum level . Thus, the system enables to seperate the crude paste, water and the olive oil from each other as per their specific gravity.The paste carried by the paste pump enters the decanter drum together with the water coming from the flowmetre at 35-45 C. The water is transferred to the lower chamber of the decanter from the entrance channel behind the drum and then it is sent to the vibrated sieve near the...

DECANTER PERFORMANCE GUARANTEE FOR 3 PHASE;Daily olive processing capacity 60 TON / DAY MAX OİL İN HUSK. % 3-4 (% 50 HUMİDİTY) MAX OİL İN DİRTY WATER % 0.5 gr / lt FOR 2 PHASE;Daily olive processing capacity 60 TON / DAY MAX OİL İN HUSK. % 1-2 (% 60 HUMİDİTY) Note : dimensions are cm.

E2. VIBRATION SIEVE All materials used are manufactured from AISI 304 inox in quality in accordance with the good regulations since they touch directly to oil and water. It consists of two parts. These are as follows: The sieve which holds the deposits within the oil and the other part consists of two units in which water and oil are collected and transmitted. The deposits within the water coming in to the sieve are held by specially designed sieve plate. The water here goes to the lower unit and it is discharged out of the system through the entrance channel. Like the water the oil also...