LabelSystem DCC-M

LabelSystem DCC-M

Product catalog summary
Overview: The POLAR LabelSystem DCC-M is designed for high-quality die-cutting of compressible materials, such as OPP foils, using a counter pressure system. It is noted for its flexibility and ease of handling.
Workflow: The process begins with cutting the material into label stacks using a high-speed cutter. These stacks are manually placed into a feeder tray. Once the tray's light curtain is unobstructed, gripper fingers transport the stacks to the die-cutting space. An integrated device lifts the stack during transport to prevent the lowermost sheet from being caught. The counterpressure plunger piston presses the label stack, fixing it on all four sides. The stamping punch then pushes the stack through the cutting die, shaping the material. Finally, the stack is transported to the delivery unit.
Features: The system allows for job changes in 10-15 minutes with OptChange and offers motorized precision adjustment of the cutting die, eliminating the need for tools. It ensures ultimate die-cutting precision by aligning and clamping the stack on all sides before cutting. Material loss is minimized as the stack remains locked between the stamping punch and the counterpressure plunger piston until unloading.
Technical Specifications:
  • Label size range: 50 × 50 mm to 170 × 250 mm
  • Die-cut format size range: 46 × 46 mm to 166 × 246 mm
  • Clamp opening range: 35 mm to 125 mm
  • Tool height range: 65 mm to 145 mm
  • Maximum performance: 6 bundles per minute
  • Compressed air requirement: 670 l/min
  • Operators required: 2
  • Bundles per hour: 360 to 480, depending on conditions
Customer Benefits: The system offers high precision, minimal material loss, and efficient job changes, making it suitable for various production needs.
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Catalog excerpts

LabelSystem DCC-M-1

LabelSystem DCC-M Description LabelSystem DCC-M Technical data The extremely flexible, easy-to handle POLAR LabelSystem DCC-M is suited for processing compressible plastic materials, such as OPP foils for in-mold. The workflow: First of all the material to be die-cut is cut into label stacks by a high-speed cutter. The precut label stack is manually placed into the feeder tray. Once the light curtain of the feeder tray is unobstructed, two gripper fingers automatically transport the products to the die-cutting space. An integrated device is lifting the stack during the transport to prevent the lowermost sheet from being caught. The counterpressure plunger piston, which is the matching counterpart of the cutting die, moves through the cutting die and presses the label stack. During this process the label stack is fixed on all four sides. After that the stamping punch pushes the compressed stack through the cutting die where the material is given its intended shape. The counterpressure plunger piston presses the stack out of the cutting die and transports it via a shuttle and into the delivery unit. Customer benefits Job change in 10 -15 minutes with OptChange ^ Motorized precision adjustment of the cutting die allows to work at the machine without any tools ^ Ultimate die-cutting precision is achieved by aligning the stack on all four sides and clamping it before the actual die-cutting process ^ Minimum loss of material, because the stack is locked between the stamping punch and the counterpressure plunger piston, until it is unloaded Edition: 08.2019 \\ Subject to technical alterations. Further technical data are available for download on our website. Benchmarking 1 depending on stack height | 2 depending on material, label size 3 depending on material, label size, pre-cutting, strip changes POLAR-Mohr Maschinenvetriebsgesellschaft GmbH & Co. KG Hattersheimer Str. 16-42 \\ 65719 Hofheim Ts. \\ Germany [email protected] \\ www.polar-mohr.com

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