LabelSystem DC-11

LabelSystem DC-11

Product catalog summary
Overview: The POLAR LabelSystem DC-11 is engineered for the highly automated in-line production of banded die-cut labels. It features a menu-driven system setup that simplifies operation and reduces preparation time.
Workflow: The process begins with a POLAR high-speed cutter that slices the label material into strips, either in-line or off-line. These strips are then processed by the POLAR Autocut 25, which cuts them into label stacks. A pusher device transfers the stacks to the DC system die-cutter. Post die-cutting, the stacks are automatically moved to the single-station bander BD for banding. The BD's integrated ultra-sonic welding unit requires no preheating, is always operational, and minimizes material waste without emitting unpleasant odors.
Performance and Features:
  • Capable of producing up to 960 bundles per hour with minimal manpower.
  • OptiChange feature allows job changes in just 15 minutes.
  • OnePunchRegister ensures precise alignment of the cutting die with the printed image using only one pack.
  • Ensures high precision in cutting and die-cutting by securing the material.
  • Highly reliable for daily use with a long lifespan.
Technical Specifications:
  • Minimum label size: 20 × 40 mm (0.79 × 1.57 in)
  • Maximum label size: 170 × 210 mm (6.69 × 8.27 in)
  • Minimum die-cut format size: 16 × 36 mm (0.36 x 1.42 in)
  • Maximum die-cut format size: 166 × 206 mm (6.54 x 8.11 in)
  • Clamp opening range: 35 mm (1.38 in) to 120 mm (4.72 in)
  • Tool height range: 50 mm (1.97 in) to 100 mm (3.94 in)
  • Maximum performance: 16 bundles per minute
  • Compressed air requirement: 220 l/min
Benchmarking: The system requires one operator and can produce 480 to 1,440 bundles per 60 minutes, depending on the model and material.
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Catalog excerpts

LabelSystem DC-11-1

Description LabelSystem DC-11 POLAR LabelSystem DC-11 is designed for the highly automated in-line production of banded die-cut labels. The menu-driven system setup makes operation easier and reduces make-ready time. The workflow: First of all, a POLAR high-speed cutter cuts the label material to strips, either in-line or off-line. Automatic cutter POLAR Autocut 25 takes the strips and cuts them into label stacks. A pusher device at the Autocut 25 front table takes the label stack to the DC system die-cutter. After die-cutting the label stacks are automatically pushed to the single-station bander BD where they are banded. The ultra-sonic welding unit integrated in the BD needs no preheating, is always ready for operation and saves the material. No annoyance caused by bad smell. Customer benefits ^ Excellent performance of up to 960 bundles per 60 minutes with a minimum of manpower ^ OptiChange allows to perform a job change in only 15 minutes ^ OnePunchRegister allows to position the cutting die in line with the printed image with just one pack ^ Utmost cutting and die-cutting precision via fixing the material ^ Highly reliable in daily use and long lifespan 1 depending on stack height | 2 depending on material, label size 3 including pre-cutting POLAR-Mohr Maschinenvetriebsgesellschaft GmbH & Co. KG Hattersheimer Str. 16-42 \\ 65719 Hofheim Ts. \\ Germany [email protected] \\ www.polar-mohr.com

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