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SPINWORX®

Product catalog summary

Introduction to SPINWORX®
SPINWORX® is an advanced tooling system featuring self-rotating inserts that enhance traditional fixed insert designs by eliminating manual repositioning, ensuring full utilization of the cutting edge, and reducing downtime.

Key Features

Complete utilization of the insert periphery.
Reduced setup times due to self-rotating inserts.
Extended tool life and increased chip volume without production interruptions.
Suitable for materials such as steel, cast iron, stainless steel, and high-temperature alloys.
Ideal for roughing and residual material machining in various milling operations.
Lower chip compression reduces power consumption and protects machine spindles.

Design and Material
SPINWORX® tools are optimized for chip removal, especially in pockets and slots, with a rounded outer contour to prevent chip sticking. They are constructed from high-quality materials to endure high loads and ensure longevity.

Self-Rotating Inserts
The inserts rotate automatically, are matched to milling cutter seats, and include a matching pin for secure placement. They are available in various cutting materials and geometries.

Tool and Insert Specifications

Available in various tool types and insert sizes, with specific nominal diameters and connection types.
Carbide grades and coatings are specified for different materials and applications.

Performance and Practical Tests
SPINWORX® tools have been tested with various materials, demonstrating impressive tool life and stock removal rates, effective across a wide range of applications with low power consumption and high chip removal rates.

Recommendations
For optimal performance, it is recommended to use internal coolant supply air, emulsion, or MQL for chip removal.

Overview
This document provides technical specifications and operational guidelines for the SPINWORX® tooling system, focusing on milling cutter bodies, indexable inserts, and accessories, including detailed data on machining parameters, tool life, and material compatibility.

Specifications

Tooling System: SPINWORX® series with a positive rake angle, suitable for a wide range of applications.
Materials: Compatible with various materials including steel, stainless steel, cast iron, non-ferrous materials, high-temperature alloys, and hardened steel.
Carbide Grades: B3, C4, E4, F4, and B7, each with specific feed per tooth (fz) and depth of cut (ap) parameters.

Procedures

Assembly Instructions: Detailed steps for fitting SPINWORX® inserts, including the application of HTC ceramic paste and the use of torque keys for tightening.
Cooling Recommendations: Use of internal coolant supply air, emulsion, or MQL for optimal chip removal.

Operational Data

Plunging and Ramping: Specifications for cutter diameters and maximum angles for effective operation.
Helix Data: Minimum and maximum diameters for various cutter sizes.

Performance Tests

Results from practical tests on materials such as 1.4848, S355J2G3, and Ti6Al4V, highlighting tool life and stock removal rates.

Accessories

Includes torque screwdrivers, Torx bits, and cleaning paste, with specific catalogue numbers and descriptions.

Recommendations

For optimal results, use the recommended torque keys and cooling methods.

Catalog excerpts

SPINWORX® Time-saving tooling system with self-rotating inserts

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THE UNIQUE TIME-SAVING TOOLING SYSTEM WITH SELF-ROTATING INSERTS SPINWORX® – the innovative tooling system puts into question what has been an effective operation for decades: the insert has to be „rigidly“ coupled to the cutter body – if it were „loose“ in its insert seat it would break soon-er or later! This is not the case with SPINWORX® – the insert rotates, thus making manual re-positioning superfluous. At the same time 100% utilization of the entire cutting edge is achieved without loss. SPINWORX® sets new standards – you reduce your downtimes and non-productive times to zero, leaving competitors...

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Perfect outer contour The geometry of the SPINWORX® tools permits optimum chip removal, particularly during the machining of pockets and slots. In addition, the rounded outer contour effectively prevents chips sticking to the tool. The material - the decisive basic factor Exceptionally long tool lives lead to extremely high loads acting on the SPINWORX® tool seat. To meet these requirements and to be able to guarantee the long useful life typical for Pokolm products, the tools are made of the extremely high-quality material that Pokolm is renowned for. Insert seat: The large transition radius...

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SPINWORX® r3.5 - diam. 16 - 35 mm, 7° positive rake angle The highly productive SPINWORX system in its smallest version • effective use of the cutting edge and machining of smaller workpieces • wide range of use for almost all areas of application • ability to replace solid carbide tools in certain areas • with specially adapted coolant supply CAUTION - PLEASE NOTE! For optimum results with the SPINWORX®-tooling system we recommend using internal coolant supply air, emulsion or MQL for chip removal from the tool! Milling cutter bodies Threaded shank end mill bodies DR07-016-E08-02  ...

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Extended operation data Gpokolm PREMIUM TOOLS. WE KNOW HOW.

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SPINWORX® r5 - diam. 20 - 52 mm, 7° positive rake angle The all-rounders in the SPINWORX series, also in intermediate sizes • wide range of use for almost all areas of application • effective use of the cutting edge • with specially adapted primary and secondary coolant supply • low power consumption, high chip removal rate CAUTION - PLEASE NOTE! For optimum results with the SPINWORX®-tooling system we recommend using internal coolant supply air, emulsion or MQL for chip removal from the tool! Threaded shank end mill bodies DR10-020-E10-02 Shell-type milling cutter bodies DR10-040-A16-05 Z 00043...

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Feed per tooth (fz / ap) Material Carbide grade Coating Cutting speed (Vc in m/min) Material Carbide grade Coating

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Ramping Helix SPINWORX® IN PRACTICAL TESTS -CONVINCING RESULTS Material to be machined: TiAI6V4 Gpokolm PREMIUM TOOLS. WE KNOW HOW.

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SPINWORX® r6 - diam. 32 - 66 mm, 7° positive rake angle • The all-rounders in the SPINWORX series, also in intermediate sizes • wide range of use for almost all areas of application • effective use of the cutting edge • with specially adapted primary and secondary coolant supply • low power consumption, high chip removal rate CAUTION - PLEASE NOTE! For optimum results with the SPINWORX®-tooling system we recommend using internal coolant supply air, emulsion or MQL for chip removal from the tool! Threaded shank end mill bodies Shell-type milling cutter bodies PREMIUM TOOLS. WE KNOW HOW.

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Feed per tooth (fz / ap) Material Carbide grade Coating Cutting speed (Vc in m/min) Material Carbide grade Coating

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Ramping Helix SPINWORX® IN PRACTICAL TESTS -CONVINCING RESULTS Material to be machined: 1.4848(GX40CrNiSi25-20) Gpokolm PREMIUM TOOLS. WE KNOW HOW.

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SPINWORX® r8 - diam. 40 - 100 mm, 7° positive rake angle The all-rounders in the SPINWORX series, also in intermediate sizes • wide range of use for almost all areas of application • effective use of the cutting edge • with specially adapted primary and secondary coolant supply • high chip removal rate CAUTION - PLEASE NOTE! For optimum results with the SPINWORX®-tooling system we recommend using internal coolant supply air, emulsion or MQL for chip removal from the tool! Threaded shank end mill bodies Shell-type milling cutter bodies ma GWSTPS10ISK hexagon socket set screw B > Page 18 M16X35...

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Feed per tooth (fz / ap) Material Carbide grade Coating Cutting speed (Vc in m/min) Material Carbide grade Coating

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Gpokolm PREMIUMTOOLS. WE KNOW HOW.

Open the catalog to page 17

Cylinder screw, hexagon socket, short head | for shell type- and threaded shank extensions cylinder screw, hexagon socket, short head M 16 | L 35 | DIN 7984 Additional screws and washers | hexagon socket set screw Torque screwdrivers and accessories | Torque screwdrivers Torque screwdrivers and accessories | Torx bits, standard Torque screwdrivers and accessories | Torx bits with retaining spring Cleaning paste / copper paste

Open the catalog to page 18

ASSEMBLING INSTRUCTIONS Fitting of SPINWORX® inserts in the tool In order to maintain optimum and safe use of these tools, you should pay attention to following notice: Step 1: placing inserts into the seat Place the inserts (1) into the seat provided. Apply the paste included (4) to the thread of the pin (2) and make sure no paste (catalogue number „Z 00043") gets onto the contact surface. Remove any surplus before using the tool. Insert the pin (2) into the screw attachment from behind and use the torque key to tighten according to the specified tightening torque. We recommend using our pre-set...

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Pokolm Frästechnik GmbH & Co. KG Adam-Opel-Straße 5 33428 Harsewinkel Germany Fon: +49 5247 9361-0 Fax: +49 5247 9361-99 [email protected] www.pokolm.de

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235 Pages