*mydirectindustry

Quadworx-XL

Product catalog summary

Overview: The QUADWORX® XL is a high-performance milling system designed for efficient machining of various materials including steel, stainless steel, cast iron, and high-temperature alloys. It is particularly effective in square shoulder face and high feed milling applications.

Specifications: The system features XL-sized milling cutter bodies that support large diameters up to 100 mm, enabling fast feed rates and large cutting depths. The indexable inserts have four cutting edges and are designed for roughing and pre-finishing tasks.

Insert Options: Inserts are available with or without chip grooves, and are coated with PVGO, PVST, or PVTi for enhanced performance. Grades include P40, P25, K10, and M40, each suited for different materials and applications.

Key Features: The system offers a single milling cutter body for both square shoulder and high feed milling, reducing costs and increasing manufacturing capacity. It ensures high surface accuracy and process reliability, especially in interrupted cutting applications.

Performance Data: The document provides detailed cutting speed and feed per tooth data for various materials and carbide grades, ensuring optimal performance across different machining tasks.

Accessories: A range of accessories including Torx® screws, wrenches, and torque screwdrivers are available to support the system's operation.

Applications: The QUADWORX® XL is suitable for a wide range of applications, from roughing to finishing, across different materials, ensuring versatility and efficiency in machining operations.

Catalog excerpts

QUADWORX® XL XL-sized talent for enormous chip removal rates in square shoulder face- and high feed milling

Open the catalog to page 1

High-feed-milling with enormous chip removal rates QUADWORX® XL, the modern and proven high-feed talent is even higher performance in the new XL-format. In large diameters up to 100 mm, the milling system enables enormously fast feed rates with simultaneously extremely large cutting depths. The indexable inserts with four cutting edges, typical for the system, are adapted to the XL-dimension of the tool holder. They're right in their element during the roughing and pre-finishing of steel, stainless steel and cast iron as well as high-temperature alloys. A special macrogeometry combining a large...

Open the catalog to page 2

Extended operation data Carbide Grade Coating Cutting speed (Vc in m/min) Carbide Grade Coating ▼ major application V minor application

Open the catalog to page 3

Accessories Features Indexable inserts Carbide Grade Coating Cutting speed (Vc in m/min) Carbide Grade Coating *For the CAD/CAM set-up please program 3,3 mm corner radius (rp). The remainder of the material is theoretically 0,86 mm (t). Please use „dp" for tool length measurement. ti stock item M internal coolant supply * toric tool P larger tooth pitch ▼ major application V minor application

Open the catalog to page 4

Extended operation data QUADWORX® XL in field testing 1 -^t. Plunging Ramping Helix Processing task in 1.7147, 217 HB, Cold working steel Milling cutter: Dc (nominal diameter): Arbor: Overhang: Cooling: Indexable insert: Vc (speed): n (revolutions): fz (feed per tooth): Vf (feed rate): ap (depth of cut): ae (width of cut): Processing task in 1.4404, tensile strength Rm (N/mm2) 700, stainless steel Milling cutter: Dc (nominal diameter): Arbor: Overhang: Cooling: Indexable insert: Vc (speed): n (revolutions): f (feed per tooth): Vf (feed rate): ap (depth of cut): ae (width of cut):

Open the catalog to page 5

Processing task in 1.2312, 48 HRC, Working steel Accessories Milling cutter: Torx® wrench Torque screwdriver Torx® interchangeable blades, standard Torx® interchangeable blades, standard Torx® interchangeable blades with retaining spring

Open the catalog to page 6