TOOLINGSYSTEMSPROCESSOPTIMIZATIONCONSULTINGIN MILLING STRATEGIES QUADWORX ©SQUARED FEED RATES

>'produ<;tin*oruation quadaorx* SQUARED FEED RATES Q uadworx1 -thisnewPokolm-developmentoffers a higMeed millmg possibility for universal applications. Huge feed-rates when roughing steel, cast iron or tempered steel care for efficient machining of your components and now -this is NEW- also for stainless- and a ci d-rsistant materials. This new range of Quadworx*-milling cutters is providing more efficiency and machining capacity. QuadworxMooling are available with threaded shanks, shell type with plain bores as well as with our patent protected DuoPlug'-system for highest concentricity and maximum...

3 PftDUCTINFOftUATIONQUADWOKX F our cutting edges per indexable insert in connecۭtion with our spcial macro-geomctry -a combinat!-on of a large corner radius and a wiper edge- provide universal application opportunits in 2. 2.1/2 and 3 D machining. Re-engineered micro-geometries with polis* hed surfaces help minimizing heat p驩ntration to the inserts and care for a constant chip removal. I ncreased tooth rigidity through incorporated insert I seats allows for extended tool life of the cutter bod ie s, higher chip volume and increased productivit simul-taneously. Our high-accuracy indexable inserts...

BRIGHT PROSPECTS M 40 and PVST are the new features for efficient machining of stainless- acid- and heat-resistant materiab. Extremely tough and high-temperature-rsistant carbide together with our modified AlliN-coating reduce built-up culting edges, increase thermal stability and reduce frictional heat at the same time. Orthogonal arrangea insert seats In the cutter bodies together with Oie second clearance face of the inserts, provide a perfect and seture posioning of the inserts. This results in a maximum process reliability, even with highest possible chip volume and results in lower costs...

TECHNICAL INFORMATION Due to the reduced arc of contact, when machining vertical moulds, less cutting forces influence milling cutters, inserts and machine spindle. Thse following graphies explain the kind of geometry-influence to those cutting forces. One further l詩ment is the reduced power consumption of the machine, which allows more careful treatment of the machine C omparing diffrent arcs of contact for increasing cutting depths (ap up to ap 3) illustrate the reason of better running smooth-ness. As soon as the ap-value has exceeded the size of our Quadworx*-insert's minor cutting edge (ap...

>'produ<;tin*oruation quadaorx* SUMMARY OF ADVANTAGES: © 4 cutting edges per insert for extremely conomie applications © very high chip removal rates and very easy cutting actions © thanks to the inserts positioning via its second clearance face and the orthogonal arranged insert seats in the cutter body, any twisting of the insert is avoided © maximum process reliability specially in interrupted cutting applications © wiper edge and large corner radius gn驩rale high accuracy surfaces, already in roughing oprations QUADWORX*

K4M '-sm Quadworx®-lnserts Size S\ DIN-ldentification (SDMX/SDMT) 070205 SN NDCXABlc INSERTS D » H 47 837 02 47 842 »W D702O5SN SDMX 070205 SN 32 47 896 SDMT 070205 SN Cutting Speeds Vc in m/min WATFWAl Steel o,s 7 foughįng finish ing 100-200 Kigtvtempe rature alloys 7 rcughlng finish ing 40-8060-120 Stainles SteH 0.5 7 roughing finish ing 80- 180 110-250 0.5 7 roughing finish ing 160-300 Haiderwd Steel 0.5 7 roughing firmhing 100-180 Application data (fz/ap) MATEftJAL Steel 0.5 7 ap frftO 0.3- 1.5 0,2-0,7 Hic/vtemperature alloys 0.5 7 dm-} ap*« 0,2-0,8 0,1 - 03 Stalnless Steel 0.5 7 dm") dp...

TENDED OPERATION DATA axial plunging into solid block 0 P 1 i Et ^ . \ i _ di J H Cutter Diam. 0 d, mm x max. 14 16 18 20 25 p IXI circular milling into solid block y < 13,5 4 < 8,8 6 < 6,6 8 < 5,2 10 < 3,3 15 18 28 22 32 26 36 30 40 40 50 x maximum plunge depth f see opration data table, but reduce value to 30% y minimum travel x maximum plunge depth ap/f; see operation data table Dmin minimum bore diameter depending on cutter diameter Dmax maximum bore diameter depending on cutter diameter ap/f; see operation data table V- I I IM I V- M FORMATI Please take notice of the theoretical corner radius,...

3ffloductlnformattomqudwo** FROM PRACTICE TO PRACTICE JOB IULE: Process optimizing of a component from materlal 1.4534 {x3crnimoai13-8-2)_ This is cqual to the US-alloy PH13-8Mo( a high-tensiles^ space conditions. Previously, a slot was produced wrth a Pokolm threaded shankend mill body No. 3 15 235/12 (15mm diam., r=3.5). The slot is curved and open on both ends. Dimensions are: 150 mm long, 20 mm wide and 70 mm deep. Wrth thistool mentioned, the customer could produce 1 complte slot After that inserts had to be tumed in order to secure continued process reliability, This additiona! downtime...

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:;'PRODU<:T!n*oruati0nquadaorx* EXTENDED OPERATION DATA 22 <13.7 6 25 f < 9.; 9 :k; 1.s <5.8 m 35 1r> <4.3 19 ■V <3.1 26 52 36 intdnun pingt *jrth v m* qpv jfco du ut*, buti«iucp viut lo wfc y nirpnw \rrri tfi otcQtcnati QUt 28 5 44 34,5 50 44.$ 60 '4■> 70 683 88.5 104 Lrt.»#*©MlOfi dit* «kU* TECHNICAL INFORMATION Please take notice of the theoretical corner radius, which has to be programmed. The face milling cutter leaves a ma-terial stock not pre-determinable. In order to consider thts fact for followng tooling, we have estimated this value. This dimension T is 0.65 mm. </ V ///^ 2 22 248...