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Milling a speedboat model

Product catalog summary

Overview: The document details a live demonstration of milling a speedboat model using various end mills and strategies. The material used is aluminum, and the process involves multiple steps with specific tooling systems and machining strategies.

Material: Aluminum

Tooling Systems: The demonstration utilizes a range of end mills, including Corner Radius End Mills and Slotworx® tools, with specific article numbers and configurations for each step.

Process Chain: The milling process is divided into ten steps, each with distinct strategies and tools:

Steps 1-5: Focus on roughing with Slotworx® and solid carbide tools, progressively reducing the diameter and number of teeth to refine the material.
Steps 6-10: Involve surface milling, pre-finishing, and finishing using solid carbide tools, including 5-axis finishing for precision.

Technical Data: Each step includes detailed specifications such as diameter, number of teeth, cutting speed (Vc), spindle speed (n), feed per tooth (fz), feed rate (Vf), axial depth of cut (ap), radial depth of cut (ae), and time required.

Key Parameters:

Cutting Speed (Vc): Ranges from 138 m/min to 1,105 m/min depending on the step and tool.
Spindle Speed (n): Varies between 11,000 1/min and 23,000 1/min.
Feed Rate (Vf): Adjusted from 2,000 mm/min to 11,000 mm/min.
Time: Each step has a specific duration, with the longest being 87 minutes for the final finishing step.

Conclusion: The demonstration showcases a comprehensive approach to milling a complex model, emphasizing the importance of selecting appropriate tools and strategies for each phase of the process.

Catalog excerpts

TOOLING SYSTEMS PROCESS OPTIMIZATION CONSULTING IN MILLING STRATEGIES CORNER RADIUS END MILL CORNER RADIUS END MILL CORNER RADIUS END MILL © Operation data: see reverse page Further Information via: WWW.POKOLM-VOHA.COM

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TOOLING SYSTEMS PROCESS OPTIMIZATION CONSULTING IN MILLING STRATEGIES Voha-Tosec Werkzeuge GmbH Schreinerweg 2a + 2b 51789 Lindlar Germany Pokolm Frastechnik GmbH & Co. KG Adam-Opel-StraBe 5 33428 Harsewinkel Germany e-mail: [email protected] internet: www.pokolm.com e-mail: [email protected] internet: www.voha-tosec.com Further Information via: WWW.POKOLM-VOHA.COM

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