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Milling Cutter Bodies

Product catalog summary

Introduction
This document is a catalogue from Pokolm Frästechnik GmbH & Co. KG, detailing their range of milling cutter bodies and inserts. It is designed to be user-friendly, providing clear information on the types of machining and material groups suitable for each cutter type, along with available sizes and connection types.

Catalogue Structure
The catalogue is structured to facilitate easy navigation and quick access to information. It includes a two-page product overview that summarizes the complete range of Pokolm cutting systems, allowing users to make quick preselection of products. Each product range is presented with its most important characteristics, enabling easy comparison.

Product Features
The catalogue highlights several innovative features of Pokolm's products, such as the patented DUOPLUG® system and the SPINWORX® round insert cutter with self-rotating inserts. These innovations are designed to enhance performance and user experience.

Technical Specifications
The document provides detailed technical specifications for each product, including dimensions, connection types, and suitable materials. It also includes cutting data such as feed per tooth and depth of cut, with guidance on how to adjust these values for different applications.

Accessories and Additional Services
Information on available accessories and additional services, such as technical advice and training through the POKOLM Academy, is provided. The catalogue also offers links to detailed technical information and electronic quotations.

Conclusion
Pokolm's catalogue is a comprehensive resource for selecting milling cutter bodies and inserts, offering a wide range of products and services to meet diverse machining needs. The document emphasizes the company's commitment to quality, innovation, and customer support.

Overview
The document provides a detailed overview of Pokolm's advanced milling cutter systems, focusing on their DUOPLUG®-adapter and milling cutter system, which enhances machining precision by eliminating looseness between the adapter and cutter body. This system, combined with high retention forces and adhesive strength from the shrinking process, ensures high-quality surface finishes even in extreme milling operations.

Specifications and Features

DUOPLUG®-Adapter System: Eliminates looseness, ensuring precision and high-quality finishes.
Shock Absorbing Shims: Serve dual functions as shock absorbers and protective elements, enhancing reliability during roughing operations.
Special Tools for Non-Ferrous Materials: Designed with special insert geometries and coatings with lubricating additives.
Internal Coolant Supply: Most tools feature this to maintain state-of-the-art performance.
2-Point Contact Milling Design: Allows for 90° plunge angles.

Milling Cutter Bodies
These are optimized with specific tool geometries, carbide grades, and coatings for stainless, acid, and heat-resistant materials, ensuring excellent machining results. The document details various diameters and rake angles available for different applications, emphasizing economic efficiency and stability.

Indexable Inserts
The Pokolm program includes a wide variety of indexable inserts, offering a selection of carbide grades, geometries, and application possibilities. These inserts are developed based on customer feedback and are continuously improved to meet new challenges.

Face Milling Cutters

BASEWORX®: Designed for economic face milling with reduced power consumption and the ability to chamfer.
PLANWORX®: Offers large cutting depths and smooth operation, with internal coolant supply and differential pitch for reduced vibrations.
MIRROWORX®: Focuses on producing smooth surfaces with high economic efficiency, suitable for replacing grinding processes.

Technical Data and Accessories
The document includes detailed technical specifications for various milling cutter bodies and indexable inserts, including dimensions, materials, and coatings. It also lists accessories such as Torx screws and screwdrivers, essential for tool maintenance and operation.

Overview
This document provides detailed specifications and applications for cutters designed for round inserts, specifically the K0-90° series. These cutters are versatile tools suitable for a range of milling operations, including roughing, pre-finishing, and finishing.

Specifications
The cutters are available in various diameters ranging from 15 mm to 52 mm, with different rake angles and coatings to suit specific materials and applications. The document lists multiple cutter body types, including threaded shank end mill bodies and shell type milling cutter bodies, each with specific dimensions and features.

Materials and Coatings
The cutters are designed to work with a variety of materials such as steel, stainless steel, cast iron, non-ferrous materials, high-temperature alloys, and hardened steel. The document specifies different carbide grades and coatings like HSC 05 PVTi, P40 PVTi, and K10 PVTi, each offering distinct performance characteristics.

Performance Data
Detailed tables provide feed per tooth (fz) and depth of cut (ap) values for different materials and coatings, indicating the optimal cutting conditions for each application. Cutting speeds (Vc) are also provided, ensuring users can achieve efficient and effective milling operations.

Accessories
The document lists various accessories compatible with the cutters, including Torx screws, screwdrivers, and interchangeable bits, which are essential for maintaining and operating the cutters effectively.

Applications
The cutters are suitable for high-speed machining centers and are designed for both roughing and finishing applications. They are described as all-purpose tools, capable of handling a wide range of milling tasks.

Overview
This document provides detailed specifications and guidelines for various types of milling cutters, including threaded shank end mill bodies, universal milling cutters, and cutters for non-ferrous materials. It includes information on dimensions, materials, coatings, and applications.

Specifications

Threaded Shank End Mill Bodies: Available in diameters ranging from 16 to 42 mm, with specifications for length, thread size, and compatible accessories.
Universal Milling Cutters: Designed for finishing and profile milling with small radii, offering smooth operation in corners and pockets with low energy consumption.
Indexable Inserts: Various grades and coatings are available, including HSC 05 PVTi, CBN for steel, PCD uncoated, and K10 variants, each with specific feed per tooth and depth of cut (d.o.c.) parameters.

Procedures and Applications

Cutting Speed and Feed Rates: Detailed tables provide cutting speeds (Vc) and feed per tooth (fz) for different materials, including steel, stainless steel, cast iron, non-ferrous materials, high-temperature alloys, and hardened steel.
Ramping and Helix Data: Specifications for ramping angles and helix dimensions for various cutter diameters.

Accessories

Includes Torx screws, screwdrivers, and interchangeable bits compatible with Torque Vario® systems, with references to specific pages for more details.

Recommendations

Use specific coatings and grades for different materials and applications to optimize performance and tool life.
Follow the provided cutting speed and feed rate guidelines to ensure efficient and effective milling operations.

Overview
This document provides detailed specifications and applications for various milling cutters and accessories, focusing on their suitability for different materials and operations. It includes information on cutter types, coatings, and operational parameters.

Specifications
The document lists various milling cutter bodies and indexable inserts, specifying dimensions, materials, and coatings. Key specifications include cutter diameters ranging from 8 mm to 125 mm, with coatings such as K10 polished, PVTi, and PVDiaN for non-ferrous materials, and HSC 05 PVTi for steel.

Applications
Milling cutters are categorized by their suitability for roughing, pre-finishing, and finishing operations. They are particularly effective for materials like aluminum, copper, plastics, and graphite. The document emphasizes the use of specific cutters for non-ferrous materials and steel, highlighting their efficiency in high-speed cutting and feed rates.

Operational Parameters
Detailed tables provide feed per tooth (fz) and depth of cut (ap) values for different materials and cutter sizes. Cutting speeds (Vc) are also specified, with values tailored to the material and operation type.

Accessories
A range of accessories is listed, including Torx screws, hexagon socket set screws, and interchangeable bits compatible with Torque Vario® systems. Each accessory is linked to specific pages for further details.

Recommendations
The document advises using these cutters primarily for roughing and pre-finishing operations, with specific recommendations for different coatings and materials to optimize performance and tool life.

Overview
The document provides technical specifications and operational guidelines for QUADWORX® and TRIGAWORX® high feed rate cutters (HSC). These tools are designed for efficient metal removal with high feed rates, suitable for various materials including steel, stainless steel, cast iron, non-ferrous materials, high-temperature alloys, and hardened steel.

Specifications

Materials and Coatings: The cutters are available in different grades and coatings such as HSC 05 PVTi, P40 PVTi, M40 PVST, and others, each suitable for specific materials and applications.
Feed per Tooth (fz) and Depth of Cut (ap): The document lists various combinations of feed per tooth and depth of cut for different materials and coatings, allowing customization based on the material being machined.
Cutting Speed (Vc): Recommended cutting speeds are provided for roughing, pre-finishing, and finishing operations across different materials.

Operational Data

Ramping and Plunging: Detailed data on cutter diameters, ramping angles, and maximum plunging depths are provided to optimize tool performance.
Helix and Cutter Diameters: Specifications for helix angles and cutter diameters are included to ensure proper tool selection and application.

Tool Features

Each tool features four cutting edges per insert for efficient operations and high metal removal rates.
Tools are equipped with patent-protected insert seats and internal coolant supply for enhanced performance.
High feed rates per tooth are achievable, with some tools allowing up to fz = 2.8 mm.

Accessories
The document lists various accessories such as Torx screws, screwdrivers, and interchangeable bits, which are essential for tool maintenance and operation.

Indexable Inserts
Specifications for indexable inserts, including catalogue numbers, carbide grades, and coatings, are provided to ensure compatibility and optimal performance.

Formulas and Calculation Examples
This section provides formulas for calculating various milling parameters such as revolutions of the main spindle, feed per tooth, feed per minute, power requirement, cutting speed, machining time, and chip volume. It includes a calculation example for each formula, emphasizing the importance of using the true mill diameter for flat contours and noting that the power requirement formula is specific to machining steel.

Assembling Instructions for DUOPLUG®
Detailed steps for assembling and dismantling the DUOPLUG® system are provided. Key points include preparing all necessary tools and safety equipment, using the Pokolm Inductive Shrinking Unit for heating, and ensuring all surfaces are grease-free and dust-free. The instructions emphasize safety precautions such as wearing protective gloves and safety glasses.

Recommendations
The document recommends using the Shrinking Station TSI11000WK for the shrinking process, highlighting its user-friendly operation and compatibility with POKOLM products. Additional information is available in the POKOLM brochure on Shrinking technology.

Assembling Instructions for Milling Cutter Bodies
Instructions for assembling indexable inserts and replacing shims are provided. The process involves using specific tools like Torx-screwdrivers and Allen-keys, ensuring correct fit and cleanliness of components, and applying copper paste for secure assembly.

Set-Screw Assembly for Shell Type Milling Cutter Bodies
Guidelines for assembling set-screws in milling cutter bodies are outlined, including ensuring a proper gap between the cutter body and arbor and adjusting the set-screw as needed. The maximum torque is specified as 10 Nm.

SPINWORX® Inserts Assembly
Instructions for fitting SPINWORX® inserts include placing inserts into the seat, applying paste to the pin thread, and using a torque key for tightening. The use of internal coolant supply is recommended for optimal results.

Catalog excerpts

MILLING CUTTER BODIES Tooling systems and application consulting for the milling of complex 2.5 and 3D geometries

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Information and Catalogue Structure NEW CATALOGUE OF MILLING CUTTER BODIES The new catalogue of Pokolm's milling cutter bodies and inserts Dear Customer, With this catalogue we are sending you detailed documentation about POKOLM's current range of milling cutter bodies and inserts. The catalogue is just as well thought-through as our tooling systems. Because it is primarily structured according to the different forms of use! And it is clear straightaway, from the product overview, for what types of machining and material groups the individual cutter types can be used and in what sizes and connection...

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Information and Catalogue Structure BENEFIT FROM OUR SUCCESS STORY eing better means continuously thinking about the competition and your own products and services, identifying potential optimisation and above all, developing innovations, which constitute real progress and benefit. In cutting/milling technology, lighter, significantly faster machines led to fundamental changes, which required new cutters for higher feed rates and and considerably smaller cutting depths closer to the contour. The founder of our company, F.-J. Pokolm played a decisive role in this important milling cutter body...

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Catalogue system THE CATALOGUE SYSTEM YOU WILL FIND EVERYTHING EASILY! MilliNg cutter bodieS he two-page product overview provides an excellent summary of the complete range of Pokolm cuttings systems and enables you to make a quick preselection of possible products for your individual use. Cutter group Name of the product series 3 Types of machining with cutting system 4 Available connection types Available sizes with page references Product overview Product lines  Face milling cutters roughing pre-finishing finishing Minor application roughing pre-finishing finishing Machining modes plunging...

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Catalogue system he product pages contain information needed for purchasing and for use of the respective cutting system. Time-consuming paging and searching for accessories and cutting data is no longer necessary - saving you valuable time!  PlaNworx®  Face mIllINg cutterS Cutting speed (Vc in m/min) Material Quality Coating diam 40 - 250 mm Face-milling cutter with maximum chipping depth of 6 mm, negative axial rake angle for square inserts with eight cutting edges. Internal coolant supply up to tool diameter 125mm. Differential pitch for smooth running. Milling cutter bodies Shell type milling...

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Pokolm Frästechnik GmbH & Co. KG +49 5247 9361-0 +49 5247 9361-99 7:30 a.m. - 6:00 p.m. (on working days) uu Your purchase up to 5:00 p.m. for same-day shipping! Individual advice: the QR codes are the shortest route to contacts on our website! Office Sales We want to simplify your problems: Benefit from our additional services! National technical field service "Click" for an electronic quotation! On request we will send you a quotation or your order confirmation as a PDF file by email. International technical field service This means that all information is just one "mouse click" away! With...

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MILLING CUTTER BODIES TABLE OF CONTENTS General information Product guide Milling cutter bodies and indexable inserts Technical information Assembly instructions Order form

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VARIETY OF THE HIGHEST QUALITY he intelligent POKOLM tooling system has the optimum tool for your every need – from the adapter to the milling cutter body or solid carbide cutter through to the insert in various geometries, qualities and coatings. Competent advice from our technical sales representatives, first-class service, a complex range of accessories and further training for our customers in the POKOLM Academy complete our full service concept. In this way we support your success in all areas of the process chain, sustainably. Milling cutter bodies for every use uu Face milling cutters,...

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MILLING CUTTER BODIES PRODUCT OVERVIEW Product lines   Size SM- -diam. 16 - -35 mm  Size diam. 42 100 mm  HP - Size S - diam. 10 - 32 mm  Size S - diam. 10 - 20 mm  Size M - diam. 16 - 52 mm  Size L - diam. 25 - 100 mm  QUADWORX® - k90°  Size XL diam. 32 - 100 mm pre-finishing finishing Minor application roughing pre-finishing finishing Machining types plunging chamfering face milling circular milling axial plunging slotting pocketing square shoulder milling copying Connection types shell type ® threaded shank weldon shank  Square shoulder face milling + slotting cutters - k90°  Copy...

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Pokolm - for every industrial sector CUSTOMIZED CONCEPTS FOR EVERY INDUSTRIAL SECTOR rom delicate medical engineering to powerful, vigorous racing sports – our services are used in the most various sectors. And at the same time, the requirements placed on our products are as diverse as they are demanding. Maximum precision, quality and expertise are what is demanded everywhere. It is inconsequential whether it is all about large components for aerospace or a highly-specific special tool for the wood industry. With this great diversity, direct contact with the customers is of decisive importance....

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MILLING CUTTER BODIES PRODUCT OVERVIEW Product lines roughing pre-finishing finishing Minor application - - - - - - -  Corner radius / High feed milling cutter bodies  High feed milling cutter bodies square shoulder milling  Ball nose / bull end mill cutter bodies Machining types  Milling cutter bodies for non-ferrous materials axial plunging circular milling face milling  diam. 8 - 20 mm | r3 - r10 Major application  QUADWORX®  Size S - diam. 14 - 25 mm  Size M - diam. 22 - 52 mm  Size L - diam. 35 - 80 mm  Size XL - diam. 32 - 100 mm shell type  Size S - diam. 16 - 25 mm  Size M...

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ADDED VALUE THROUGH EXPERTISE AND EFFICIENCY he integral analysis and individual advice from our highly qualified technical sales representatives is entirely focussed on your specific process application – and always with one goal in mind: To cut costs and increase productivity. Our goal: cutting costs Machining Tooling optimized process actual situation Our approach: process optimization Clamping Clamping device* Clamping technology* Rigidity* Setup times* Machine Rigidity* Revolutions* Output* Dynamics* Control* Degrees of freedom* Arbor size* Tooling Overhang* Diameter* Cutting-material* Cutting...

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Milling Cutter Bodies

Milling Cutter Bodies

Catalog excerpts

All POKOLM Frästechnik GmbH & Co. KG catalogs and technical brochures