*mydirectindustry

Catalogs
POKOLM Frästechnik GmbH & Co. KG
LIVE DEMONSTRATION Milling a 2.5 x D model with 10 different tools

LIVE DEMONSTRATION Milling a 2.5 x D model with 10 different tools

Product catalog summary

Overview: This document provides a detailed demonstration of milling a 2.5 x D model using ten different tools. The operation involves various strategies and tool types, each with specific parameters for optimal performance.

Machine Details: The material used is tool steel 1.2312.

Operation Data:

Step 1: Baseworx®
Strategy: Roughing surface one-way
Tool: Baseworx®
Diameter: 52 mm
Teeth: 5
Cutting Speed (Vc): 250 m/min
Spindle Speed (n): 1530 1/min
Feed per Tooth (fz): 0.39 mm
Feed Rate (Vf): 3000 mm/min
Depth of Cut (ap): 0.5 mm
Width of Cut (ae): 35 mm
Step 2: Mirroworx®
Strategy: Helix milling
Tool: Mirroworx®
Diameter: 42 mm
Teeth: 2
Vc: 461 m/min
n: 3500 1/min
fz: 1 mm
Vf: 7000 mm/min
ap: 0.01 mm
ae: 25 mm
Step 3: Rapidream
Strategy: Drilling
Tool: Rapidream
Diameter: 10 mm
Teeth: 2
Vc: 100 m/min
n: 3200 1/min
Feed per Revolution (fu): 0.31 mm
Vf: 1000 mm/min
Drilling Depth: 12 mm
Step 4: Nanoworx®
Strategy: Roughing pocket, z-constant
Tool: Nanoworx®
Diameter: 16 mm
Teeth: 4
Radius: 0.8 mm
Vc: 151 m/min
n: 3000 1/min
fz: 0.25 mm
Vf: 3000 mm/min
ap: 0.5 mm
ae: 12 mm
Step 5: Trigaworx®-Solid Carbide
Strategy: Roughing pocket, z-constant
Tool: Trigaworx®
Diameter: 4 mm
Teeth: 4
Radius: 0.4 mm
Vc: ~150 m/min
n: 12000 1/min
fz: 0.13 mm
Vf: 6000 mm/min
ap: 3 mm
ae: 0.15 mm
Step 6: Slotworx®
Strategy: Complete slot, z-constant
Tool: Slotworx®
Diameter: 25 mm
Teeth: 3
Radius: 1 mm
Vc: 180 m/min
n: 2300 1/min
fz: 0.15 mm
Vf: 1000 mm/min
ap: 2 mm
ae: 25 mm
Step 7: Quadworx®
Strategy: Roughing pocket, z-constant
Tool: Quadworx®
Diameter: 25 mm
Teeth: 3
Radius: 1.5 mm
Vc: 251 m/min
n: 3200 1/min
fz: 0.83 mm
Vf: 8000 mm/min
ap: 0.5 mm
ae: 15 mm
Step 8: Quadworx®
Strategy: Plunging down and pulling up
Tool: Quadworx®
Diameter: 25 mm
Teeth: 3
Radius: 1.5 mm
Vc: 353 m/min
n: 4500 1/min
fz: 0.74 mm
Vf: 10000 mm/min
ap: 12 mm
ae: 1 mm
Step 9: RIB-Cutter
Strategy: 2 x d, ramping down
Tool: RIB-Cutter
Diameter: 3 mm
Teeth: 2
Radius: 0.2 mm
Vc: 169 m/min
n: 17900 1/min
fz: 0.036 mm
Vf: 1300 mm/min
ap: 0.1 mm
ae: 1.5 mm
Step 10: Ball Nose End Mill
Strategy: Finishing contour
Tool: Ball Nose End Mill
Diameter: 1 mm
Teeth: 2
Radius: 0.5 mm
Vc: 55 m/min
n: 17500 1/min
fz: 0.037 mm
Vf: 1300 mm/min
ap: 0.15 mm
ae: 0.05 mm

Additional Information: Surface milling with roughing/slotting end mill 0380 56 120; n = 9600 / fz = 0.26 / ap = 15.5 / Vf = 10000.

Catalog excerpts

LIVE DEMONSTRATION Milling a 2.5 x D model with 10 different tools-1

L I V E D E M O N S T R AT I O N Milling a 2.5 x D model with 10 different tools Machine details u Material: toolsteel 1.2312 u Operation data: see reverse page

Open the catalog to page 1

LIVE DEMONSTRATION Milling a 2.5 x D model with 10 different tools-2

Operation Data Step 1: Baseworx® strategy milling cutter type article number inserts diameter d1 number of teeth strategy milling cutter type article number inserts diameter d1 number of teeth strategy milling cutter type article number diameter d1 number of teeth milling cutter type article number diameter d1 number of teeth roughing: pocket z-constant parallel to contour Nanoworx® 4 16 256 16 4 Step 5: Trigaworx®-Solid Carbide milling cutter type article number diameter d1 number of teeth roughing pocket z-constant parallel to contour Trigaworx® 0374 55 042 4 4 milling cutter type article number...

Open the catalog to page 2

All POKOLM Frästechnik GmbH & Co. KG catalogs and technical brochures

Archived catalogs

Milling Cutter Bodies
235 Pages