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STEEL WORK NOZZLES Part 2 2024

STEEL WORK NOZZLES Part 2 2024
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STEEL WORK NOZZLES Part 2 2024

Product catalog summary
PNR Coding System
The PNR coding system is designed for easy identification and cataloging of industrial products. Codes are structured alphabetically to fully describe the product and highlight main characteristics such as flow rate capacity, variant, construction, material, capacity class, spray angle, connection type, and product classification.
Product Materials and Spray Angles
Materials used in PNR products include various types of steel, plastics, and metals, each with specific codes. Spray angles range from 0° to 180°, each with corresponding codes.
General Information and Warranty
PNR offers a warranty for defective products, including replacement or repair within specified timeframes. The procedure involves contacting the quality manager, obtaining a return authorization, and completing a form to ensure customer satisfaction and quick issue resolution.
Product Return Policy
Products delivered in error can be returned for a full credit note. Incorrectly ordered products can be returned at the customer's expense with a 15% restocking fee. Non-catalog products require written authorization for returns.
Nozzles in Steelworks
PNR nozzles are used in steelwork applications such as descaling, cooling, and dust suppression. Descaling nozzles are crucial for efficient scale removal in hot rolling, using high-pressure water jets. Their design and testing ensure optimal impact and distribution for quality steel surface treatment.
Descaling Nozzles
Descaling nozzles feature a special internal profile for high impact and consistent flow. They are tested for spray jet impact and distribution using a three-dimensional testing machine. The GW series nozzles are standard in hot descaling mills, featuring a dove-tail coupling for alignment and various assembly dimensions.
Assembly and Materials
Assembly parts for descaling nozzles include nipples, locknuts, and caps, designed for precise alignment and secure operation under high pressure. Materials used include stainless steel and tungsten carbide for durability and performance.
Overview
This document provides technical specifications and conversion tables for various nozzle systems used in industrial applications, focusing on roll cooling and air knife systems. It includes detailed capacity and pressure data, material specifications, and ordering information.
1. Conversion Tables
Pressure conversion: 1 bar = 14.5 psi. Capacity conversion: 1 lpm = 0.264 gpm (liquid) and 1 Nm3/h = 0.59 cfm (air).
2. Nozzle Specifications
The document lists various nozzle codes (e.g., KYA, JAW, JBW) with their capacity in liters per minute (lpm) at different pressures (bar). Nozzles are designed for specific applications like roll cooling and air knife systems, providing efficient cooling and air flow with minimal noise.
3. Materials and Construction
Materials used include brass, stainless steel AISI 316L, aluminium with chemical nickel-plating, and polyacetal resin (POM). Construction variations include standard and long body designs, with options for metric threads and quick couplings.
4. Air Knife Systems
Air knives deliver laminar air flow for cooling, drying, and cleaning applications. They are designed to minimize noise and can be configured in various lengths to suit different applications.
5. Ordering Information
The document provides a structured format for ordering products, specifying model, capacity, material, construction, and variation.
6. Compliance and Certification
The products meet American OSHA regulations and the company is certified under ISO 9001:2015 standards.
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Catalog excerpts

STEEL WORK NOZZLES Part 2 2024-1

SPRAY NOZZLES FOR INDUSTRIAL APPLICATIONS STEEL WORK NOZZLES Part 2

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STEEL WORK NOZZLES Part 2 2024-2

PRODUCT IDENTIFICATION PNR CODING SYSTEM Every industrial product needs to be identified with a code to avoid mistakes. PNR product coding system was conceived to meet the following requirements: • codes are easily listed by a computer in alphabetical order. • codes fully describe the product, with no need of further information. • codes immediately provide the main characteristics of each product so to find it in the catalogue easily. Code Defintion is as follows: Y Y: Variant X: Construction B31: Nozzle material (see below) 1490: CAPACITY: 1 = capacity class (see below) 490 = identifies the...

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STEEL WORK NOZZLES Part 2 2024-3

GENERAL INFORMATION LIST OF Abbreviations - LEGENDA AI Pipe length Spray jet deflection angle Maximum operating pressure Nozzle orifice conventional diameter Maximum capacity Minimum internal passage diameter Maximum operating temperature Supply passage diameter Flange size Quick coupling connection Outer diameter Flange nominal size Cylindrical female thread BSP Outlet orifice diameter Conic male thread BSPT Nipple inside diameter Flange outer diameter Flange holes centre to centre diameter Product Warranty PNR products will be replaced or repaired at the option of PNR and free of charges if...

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STEEL WORK NOZZLES Part 2 2024-4

ELECTRIC FURNACE CONTINUOUS CASTING COOLING CONTINUOUS CASTING SLAB / blOOMS DESCALING NOZZLES

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STEEL WORK NOZZLES Part 2 2024-5

DUST SUPPRESSION ON RAW MATERIALS PARK E coke COOLING BLAST FURNACE BASIC OXIGEN CONVERTER COLD LAMINATION COLD LAMINATION

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STEEL WORK NOZZLES Part 2 2024-6

INDEX - part 1 Page ISO 9001:2000 Certification PRODUCT IDENTIFICATION GENERAL information Descaling Principles - Descaling nozzles feature - Impact measurement Model “GW” - Dove tail nozzle tips Model “HW/AH” - Short nozzles - Standard size Assembly parts HW/AH Model “HW/AA” - Nozzle tips, mini-sized Assembly parts HW/AA Model “HW/AK” - High impact nozzle tips, standard-sized Assembly parts HW/AK Model “HW/AB” - High impact nozzle tips, mini-sized Assembly parts HW/AB Model “HV/AH” - High impact nozzle tips, special-sized Assembly parts HV/AH Model “HW/AM” - High impact nozzle tips, micro-sized...

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STEEL WORK NOZZLES Part 2 2024-7

INDEX - part 2 Page COLD ROLLING / PICKLING - Model “J (H - USA MARKET)” - Flat fan jet nozzle ROLLS COOLING - Model “KYA” - Rolls cooling nozzle Model “UEA D020” - Air knife cooling systems round jet Model “UEA L022” - Air knife cooling systems flat fan jet Model “UEB” - Air knife cooling systems bar blowers We regret not being able to update our customers on the continuous improvements to our product range, so please consider the information and product specifications supplied in this catalogue as indicative and not binding for our company. For each application that requires one or more characteristics...

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STEEL WORK NOZZLES Part 2 2024-8

DESCALING DESCALING PRINCIPLES The descaling process is crucial in steel industry to obtain higher quality products. Descaling nozzles are used for an efficient scale removal in hot rolling. The best method is the hydro-mechanical descaling process using high pressure water jets formed by special descaling nozzles. Working pressure range is from 50 to 400 bar (725 to 5.800 psi ), for GW type from 30 to 200 bar ( 435 to 2.900 psi). The impact of the water jet on the steel hot surface produces an impact force that, combined with the thermal action due to the temperature difference between jets...

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STEEL WORK NOZZLES Part 2 2024-9

DESCALING GW Type Dovetail nozzles HW / AH Type Short Nozzles - Standard size HW / AA Type Short Nozzles - Mini Size HW / AK Type High Impact - Standard Size HW / AB Type High Impact - Mini Size HV / AH Type High Impact - Special Size HW / AM Type High Impact - Micro Size

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STEEL WORK NOZZLES Part 2 2024-10

DESCALING DOVE-TAIL NOZZLES GW series nozzles have been the worldwide standard for many years in hot descaling mills. They have undergone many improvements, specifically to the inner orifice profile, resulting in a very even distribution of the water jet impact onto the steel surface. Their typical design with a dove-tail coupling between nipple and nozzle tip assures for correct alignment of the nozzle onto the spray manifold. Several nipples length value and a specific locknut allow for a wide choice of different assembly dimensions. SPRAY PATTERN SPRAY ANGLE CODES GwC Gwe Gwf Gwl 22° Stainless...

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STEEL WORK NOZZLES Part 2 2024-11

ASSEMBLY PARTS / DOVE - TAIL NOZZLES ZBC ZB NIPPLES ZB series welding nipples have been designed for the assembling of GW descaling tips onto main manifolds. The accurately machined dove-tail profile assures for precise alignment of the nozzle tip with respect to the axis of the spray manifold. The contact area with the nozzle tip shows a surface machined to an accurate finish to prevent leakage between nipple and nozzle tip.ZB nipples are available in three length values to match different dimensional requirements. Stainless steel AISI 316L The VAA 1001 B1B cap is designed for the proper assembly...

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STEEL WORK NOZZLES Part 2 2024-12

DESCALING SHORT NOZZLES - STANDARD SIZE The modern design of these nozzle offers the convenience of a more rational alignment system, with a copper seal used between nipple and nozzle tip. The nozzle efficiency is enhaced by means of a carefully designed flow stabilizer, which minimizes turbulence due to sharp direction change at the inlet from the main manifold. Provision is also made for a filter to be mounted at the nozzle inlet, minimizing nozzle clogging and abrasion. SPRAY PATTERN SPRAY ANGLE CODES Stainless steel AISI 303 Stainless steel AISI 420 hardened Stainless steel AISI 303 Tungsten...

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STEEL WORK NOZZLES Part 2 2024-13

ASSEMBLY PARTS / SHORT NOZZLES - STANDARD SIZE A = Complete B = Welding C = Flow Descaling unit Length (mm) Nipple Length (mm) Straightener Protrusion (mm) WELDING NIPPLE HW nozzles can be assembled on a variety of different nipples, with the same inlet, but with different lengths. The precision machined nipple inlet port assures precise positioning of the nozzle flat fan jet to the specified offset angle value of 15° with regard to manifold center line. This makes it possible to obtain uniform impact distribution yielding better decaling results. Stainless steel AISI 316L RG Flow stabilizer...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.