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CATALOGUE - STEEL WORK NOZZLES Part_1

CATALOGUE - STEEL WORK NOZZLES Part_1
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CATALOGUE - STEEL WORK NOZZLES Part_1

Product catalog summary
Introduction
PNR specializes in the design and manufacture of high-quality spray nozzles and fluid handling systems, catering primarily to the steel industry. The company is ISO 9001:2015 certified and offers a comprehensive catalog of products.

Product Range for Steel Industry
PNR provides a variety of nozzles for applications such as dust suppression, coke suppression and cooling, continuous casting cooling, high-pressure descaling, roll cooling, and pickling. These products come with various accessories and are available in different types, sizes, and materials.

Product Identification
Products are identified using a coding system that includes details on flow rate capacity, nozzle material, spray angle, connection type, and classification, facilitating easy computer listing.

Materials and Spray Angles
Nozzles are made from materials like stainless steel, PVC, and polypropylene, with spray angles ranging from 0° to 180°.

Warranty and Return Policy
PNR offers a one-year warranty covering manufacturing defects. The return policy outlines procedures for incorrect deliveries and order mistakes, with specific conditions for non-catalog products.

Applications in Steelworks
The document details nozzle applications in steelworks, such as dust suppression and coke cooling, supported by specific models for optimal performance.

Ordering Information
Customers must specify model, thread, spray angle, capacity, material, construction, and version when ordering. A conversion table for pressure and capacity is provided.

Conclusion
PNR's extensive range of spray nozzles and systems is designed to meet the diverse needs of the steel industry, focusing on quality and customer satisfaction.
Specifications
The document lists nozzle models like KGW, KHW, KIW, KJW, KKW, KLW, and KXW, detailing thread sizes, dimensions, weights, and flow rates, along with conversion tables for pressure and capacity.

Procedures
Instructions for ordering PNR products include specifying model, spray angle, capacity, material, construction, and version. Assembly instructions for nozzle tips with threaded nipples, filters, and locknuts are also provided.

Standards and Materials
Materials specified include Stainless Steel AISI 303, AISI 316L, Brass, Carbon Steel, and PVC. Construction standards like PN 10 and PN 16 for flange assemblies are mentioned.

Recommendations
The document recommends nozzle applications for dust control, fire prevention, cooling, and cleaning, highlighting the efficiency of PN/PO series nozzles for chemical and clog resistance.

Key Data from Tables
Tables provide detailed flow rate data at various pressures, dimensions, and weights for each nozzle type, including spray angle codes and typical applications.

Critical Information
Emphasis is placed on selecting the correct nozzle type based on spray pattern, capacity, and material compatibility for specific industrial applications.
Overview
This document provides technical specifications and ordering information for nozzles used in continuous casting cooling systems, detailing construction, materials, spray patterns, and capacities.

Specifications
  • Flange Types: E EN (UNI) Flange, F ANSI Flange
  • Materials: Stainless steel AISI 303 (B1), Stainless steel AISI 316L (B31), Brass (T1)
  • Thread Types: Parallel thread (BSPP-EN 10226), Tapered thread (NPT-ANSI B 1.20)
Construction and Design
  • Nozzles produce a full cone spray pattern with uniform distribution.
  • Disc vane design prevents clogging by eliminating a central hole.
  • Three-piece design allows easy disassembly for maintenance.
Applications
  • Desulfurization
  • Denitrogening
  • Exhaust scrubbers
  • Coke quenching towers
Ordering Information
  • Specify model, spray angle, capacity, material, construction, and version.
  • Example order: AHR 1309 T1 SG
Capacity and Dimensions
  • Capacity measured in liters per minute (lpm) varies with pressure (bar).
  • Dimensions and weights are provided for different nozzle models.
Conversion Table
  • Pressure: 1 bar = 14.5 psi
  • Capacity: 1 lpm = 0.264 gpm
Key Features
  • Full cone nozzles with disc vane for uniform spray distribution.
  • Easy maintenance with quick disassembly features.
  • High resistance to clogging in harsh conditions.
See more

Catalog excerpts

CATALOGUE - STEEL WORK NOZZLES Part_1-1

SPRAY NOZZLES FOR INDUSTRIAL APPLICATIONS STEEL WORK NOZZLES Part 1

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CATALOGUE - STEEL WORK NOZZLES Part_1-2

PNR designs and manufactures high quality spraying nozzles and fluids handling systems. Our range includes a great variety of nozzles that have been successfully used for over 40 years in virtually every manufacturing and processing industry. We offer a complete range of nozzle types, spray patterns, droplet sizes and capacities made in top quality materials to suit every application, but we also design and produce special nozzles to meet customers’ specific needs. To the steel industry in particular we offer a wide range of products for the whole steelmaking process: - nozzles for dust suppression...

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CATALOGUE - STEEL WORK NOZZLES Part_1-3

PRODUCT IDENTIFICATION PNR CODING SYSTEM Every industrial product needs to be identified with a code to avoid mistakes. PNR product coding system was conceived to meet the following requirements: • codes are easily listed by a computer in alphabetical order. • codes fully describe the product, with no need of further information. • codes immediately provide the main characteristics of each product so to find it in the catalogue easily. Code Defintion is as follows: B C 1490 B31 Y Z Z: Version Y: Construction B31: Nozzle material (see below) 1490: CAPACITY: 1 = capacity class (see below) 490 =...

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CATALOGUE - STEEL WORK NOZZLES Part_1-4

GENERAL INFORMATION LIST OF Abbreviations - LEGENDa AE Pipe length Spray jet deflection angle Maximum operating pressure For round exit hole: hole diameter For not round exit holes: equivalent round hole diameter Maximum capacity Smallest passage diameter Maximum operating temperature Liquid inlet diameter Flange nominal size for ANSI/ASME flanges Quick coupling connection Outer diameter Flange nominal size for UNI/DIN flanges Parallel female thread BSPP Liquid outlet diameter Tapered male thread BSPT Nipple inner diameter Flange outer diameter Diameter measured between fixing holes centers Wrench...

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CATALOGUE - STEEL WORK NOZZLES Part_1-5

ELECTRIC FURNACE CONTINUOUS CASTING COOLING CONTINUOUS CASTING SLAB / blOOMS DESCALING NOZZLES

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CATALOGUE - STEEL WORK NOZZLES Part_1-6

DUST SUPPRESSION ON RAW MATERIALS PARK E coke COOLING BLAST FURNACE BASIC OXIGEN CONVERTER COLD LAMINATION COLD LAMINATION

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CATALOGUE - STEEL WORK NOZZLES Part_1-7

PRODUCT IDENTIFICATION GENERAL information DUST SUPPRESSION ON RAW MATERIALS PARK - Model “E” - Spiral shape cone nozzle - Model “PN/PO” - Hollow cone nozzle COKE SUPPRESSION / COOLING - Model “AE” - Full cone nozzle - Model “BE” - Full cone nozzle - Model “PR” - Hollow cone nozzle CONTINUOUS CASTING COOLING (WATER) - Model “AH” - Full cone nozzles/disc vane - Model “BA/BC” - Full cone nozzles - Model “D” - Full cone nozzles - Model “BX” - Full cone nozzle tips - Model “D..OB” - Oval jet nozzles - Model “D..PB” - Oval jet nozzles - Model “BH” - Full cone nozzles - Model “926” - Rectangular jet...

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CATALOGUE - STEEL WORK NOZZLES Part_1-8

Principles, nozzles feature, impact measurement 38 - Model “GW” - Dove-tail nozzle - Model “HW/AA” - Short nozzle, mini size - Model “HW/AH” - Short nozzle, standard size - Model “HW/AK” - High impact nozzle - Standard Size 46 - Model “HW/AB” - High impact nozzle - Mini Size - Model “HV/AH” - High impact nozzle - Special Size - Model “HV/AM” - High impact nozzle - Micro Size PICKLING - Model “J” - Fan jet nozzle ROLLS COOLING - Model “KYA” - Rolls cooling nozzles - Model “UEA D020” - Compressed air blower - Model “UEA L022” - Compressed air blower - Model “UEB” - Compressed air blower We regret...

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CATALOGUE - STEEL WORK NOZZLES Part_1-9

DUST SUPPRESSION ON RAW MATERIALS PARKS STANDARD SPIRAL NOZZLES E series spiral nozzles work on the impact principle, by the deflection of a water stream that impacts onto a spiral-shaped surface providing the desired spray angle. These are one-piece nozzles with no internal vane and a wider free passage. The liquid inlet has nearly the same size as the outlet orifice diameter. Their special design minimizes clogging and produces a wider spray coverage than other nozzles with a given flow and pressure. The capacity value on darker background can be obtained with metal nozzles only as plastic...

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CATALOGUE - STEEL WORK NOZZLES Part_1-11

DUST SUPPRESSION ON RAW MATERIALS PARKS LARGE SPRAY ANGLE K flat jet nozzles work on the deflection principle conveying a water vein onto a machined deflection surface and produce a jet with a wide angle flat spray pattern, medium impact value and medium size droplets. Between their inlet orifice and spray orientation there is a 75° angle (See below). Their round outlet orifice and free inside passage minimize the risk of clogging. In addition, compared to standard flat jet nozzles working with a limited operating pressure, the K series models with large spray angles produce an excellent mist...

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CATALOGUE - STEEL WORK NOZZLES Part_1-12

Spray angle Typical applications • Rolls cooling • Dust control

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CATALOGUE - STEEL WORK NOZZLES Part_1-13

DUST SUPPRESSION ON RAW MATERIALS PARKS Hollow cone nozzles PN/PO series moulded plastic nozzles have a high chemical resistance and low prices. They are tangential nozzles and produce an hollow cone spray of atomized droplets. As they have a large free passage and no swirl vane inside their body, they are highly resistant to clogs. PN/PO nozzles are efficient, cost-effective and widely used in many processing. SPRAY ANGLE CODE PN Spray Distribution Spray Pattern Polypropylene reinforced with fiberglass Version: Z • G Parallel thread (BSPP- EN 10226) • N Tapered thread (NPT-ANSI B 1.20) Hollow...

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CATALOGUE - STEEL WORK NOZZLES Part_1-14

CAPACITY - DIMENSIONS AND WEIGHTS PNS Typical applications WASHING: exhaust scrubbers, parts cleaning, dust control COOLING: wire cooling

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CATALOGUE - STEEL WORK NOZZLES Part_1-15

COKE SUPPRESSION / COOLING FULL CONE NOZZLES SLOTTED VANE AE type nozzles are designed to deliver large and very large capacity values from 384 L/min to 3.842 L/min at 0,5 bar. The carefully designed slotted vane offers uniform spray distribution and perfect performance even with very low inlet pressure values. Compared to other large nozzles, the upper flange reduces the length of nozzles and offers fast and safe ways to install. SPRAY ANGLE CODE U Spray Distribution MaterialS code CONSTRUCTION: Y • S Standard (cast) PN 10 • W Welded type PN 10 • R Standard (cast) PN 16 • V Welded type PN 16...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.