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CATALOGUE - DESCALING NOZZLES

CATALOGUE - DESCALING NOZZLES
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CATALOGUE - DESCALING NOZZLES

Product catalog summary
Overview
PNR Italia is a company specializing in the manufacture and marketing of spray nozzles for industrial applications, particularly in descaling processes. Established in 1968, the company has expanded through international partnerships and ongoing investment in research and development. Their product range includes spray nozzles, washing heads, and accessories such as filters and hoses.
Descaling Nozzles
Descaling nozzles are essential for effective scale removal in hot rolling processes, using high-pressure water jets with pressures from 50 to 400 bar. The design is crucial for achieving high impact force and consistent spray quality, impacting the final product's quality.
Technical Specifications
The impact force of a fluid vein is calculated using the formula Fi* = 0.236 x Q x √(P), where Q is the flow rate and P is the pressure. Correction factors adjust for internal pressure drops and distance-related impact force reductions. Impact pressure is the ratio between impact force and the area it hits.
Testing and Performance
PNR Italia employs a three-dimensional testing machine to measure spray jet impact and distribution. The descaling test bench allows precise performance evaluation, with adjustable measurement steps and output curves available upon request.
New Developments
The company has introduced the EXTRA-HX series of high-performance descaling nozzles, offering a 22% improvement in impact force due to reduced flow turbulence. These nozzles have redesigned tips for uniform spray density and reduced pressure swings.
Product Range and Ordering
The catalogue includes various nozzle types such as GB, GK, and GW, with specific spray angles and materials like stainless steel and tungsten carbide. Detailed specifications, including dimensions and assembly instructions, are provided for proper selection and installation.
Materials and Specifications
The document details materials used in nozzle and accessory construction, including stainless steel (AISI 304, AISI 316L), brass, polyvinylchloride, and tungsten carbide. Each material has specific codes for easy identification.
Flow Stabilizer and Nozzle Alignment
The flow stabilizer is coded as XHW MG20 T1, with detailed specifications for alignment nozzles. These ensure correct alignment of welding nipples onto a manifold, producing flat jets with specific offset angles. The orientation of PNR flat fan descaling nozzles is constant at β = 15°.
Coding Scheme for HWZ Series
The HWZ series coding scheme details the material, variant, model, and type of accessory. Models include MINI, STD, and MICRO, each with specific offset angles (δ).
Accessories and Kits
Various accessories are described, such as extraction kits for safe nozzle tip removal and hexagon kits for protection and screwing assistance.
Product Warranty and Return Policy
PNR offers a warranty for defective products, with conditions for replacement or repair. The return policy outlines procedures for products delivered in error or ordered incorrectly, including steps for obtaining return authorization.
General Information
The document includes a disclaimer about information accuracy and notes that continuous product improvements may lead to updates. PNR Italia's quality system is ISO 9001:2015 certified.
Contact Information
Contact details for PNR Italia are provided for further inquiries and customized solutions.
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Catalog excerpts

CATALOGUE - DESCALING NOZZLES-1

SPRAY NOZZLES FOR INDUSTRIAL APPLICATIONS

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CATALOGUE - DESCALING NOZZLES-2

EXPERIENCE, KNOWLEDGE AND QUALITY FOR THE INDUSTRY PNR ITALIA manufactures and markets Today PNR ITALIA has at its disposal a technologically advanced small spraying nozzles for individual use production plant for the production of spraying nozzles, washing up to spraying systems for large heads and atomizers with absolute quality machines, many of industrial plants and is able to meet which work with CNC technology, often internally designed for every customer’s need with targeted special machining. With an annual production of about 9 million pieces, PNR ITALIA is The wide range of products...

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CATALOGUE - DESCALING NOZZLES-3

DESCALING NOZZES DESCALING TEST BENCH DESCALING NOZZLES PERFORMANCES DESCALING NOZZLES ACCESSORIES GENERAL INFORMATION PNR Headquarters - Voghera (Italy) DESCALING CATALOGUE

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CATALOGUE - DESCALING NOZZLES-4

DESCALING NOZZLES DESCALING PRINCIPLES The impact of the water jet on the steel hot surface produces an impact force that, combined with the thermal action due to the temperature difference between jets and slabs, generates the descaling effect. The jet quality of the nozzle has a great effect upon the steel surface descaling in hot-rolling and is crucial for the quality of the final product. DESCALING NOZZLES FEATURE Descaling nozzles are used for an efficient scale removal in hot rolling. The best method is the hydro-mechanical descaling process using high pressure water jets formed by special...

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CATALOGUE - DESCALING NOZZLES-5

DESCALING TEST BENCH PNR provides its Customers the possibility to determine the performance of its descaling nozzles using a modern precise measurement of their flow rate at a given pressure. IMPACT PRESSURE ALONG X AXIS Effective Alpha Angle = 35,04 LEGENDA IMPACT PRESSURE ALONG Y AXIS Maximum pressure value found on the vertical axis intercept. Effective Beta Angle = 2,95 The rms value is calculated considering the average value of the impact pressure values of the 8 neighbouring points to the specific measuring point, in order to disregard the possible effect of local fluid veins. The orange...

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CATALOGUE - DESCALING NOZZLES-6

PNR NEW DESCALING NOZZLES PNR HAS DEVELOPED A NEW RANGE OF HIGH PERFORMANCE DESCALING NOZZLES: EVOLUTION OF OUR FORMER MODEL HW/AB EVOLUTION OF OUR FORMER MODEL HW/AK EXTRA-HX TYPE descaling nozzles the flow straighteners were designed in order to minimize the flow turbulence, with a related 22% improvement of impact force. New nozzle tips design provides an uniform spray density along the spray width, with a reduced value of DP. AVERAGE IMPACT PRESSURE IMPROVED IMPACT PRESSURE, REDUCED ∆P SWINGS INTERCHANGEABILITY OF COMPONENTS WITH FORMER MODELS MINI SIZE Nozzle thread Straightener code and...

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CATALOGUE - DESCALING NOZZLES-7

DESCALING NOZZLES PERFORMANCES MINIMUM VALUE OF SPRAY WIDTH B - C (mm) AT FEEDING PRESSURE 150 BAR RACK ANGLE (β) 15° AND OFFSET ANGLE (γ) 15° SPRAY ANGLE Mentioned figures are valid for HX/GB series and HX/GK series. For remaining ranges values at mentioned pressure, rack and offset angles and at a spray height 150 mm are corresponding to nominal spray angle + 2° Nozzles Pitch E = Suggested minimum Pitch: NOZZLE TYPE GB - mini long HX series GK - standard long HX series None DESCALING CATAL

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CATALOGUE - DESCALING NOZZLES-8

Type GB HIGH IMPACT NOZZLES MINI SIZE The water path leading to the nozzle orifice has been completely redesigned to reduce energy losses caused by turbulence, all sharp cross section changes have been eliminated resulting in a significant increase in water velocity at the nozzle orifice. SPRAY ANGLE CODES HXC *average value Stainless Steel AISI 303 Stainless Steel AISI 420 hardened Stainless Steel AISI 303 Tungsten carbide SPRAY PATTERN DIMENSIONS OF ASSEMBLED NOZZLES ZWA 0032 B2 A = Complete descaling unit length B = Welding nipple length C = Flow straightener protrusion

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CATALOGUE - DESCALING NOZZLES-9

WELDING NIPPLE WELDING NIPPLE CODE Stainless Steel AISI 304 FLOW STABILIZER RG FLOW STABILIZER CODE without filter without filter with filter with filter with filter MATERIALS Body Flow stabilizer NOZZLE CODE GASKET CODE LOCKNUT CODE outside hexagon HOW TO ORDER PNR PRODUCTS MODEL SPRAY ANGLE ORDER EXAMPLE DESCALING CATALOGUE

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CATALOGUE - DESCALING NOZZLES-10

Type GK HIGH IMPACT NOZZLES STANDARD SIZE The water path leading to the nozzle orifice has been completely redesigned to reduce energy losses caused by turbulence, all sharp cross section changes have been eliminated resulting in a significant increase in water velocity at the nozzle orifice. SPRAY ANGLE CODES HXC *average value Stainless Steel AISI 303 Stainless Steel AISI 420 hardened Stainless Steel AISI 303 Tungsten carbide SPRAY PATTERN DIMENSIONS OF ASSEMBLED NOZZLES ZWB 0073 B2 A = Complete descaling unit length B = Welding nipple length C = Flow straightener protrusion

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CATALOGUE - DESCALING NOZZLES-11

WELDING NIPPLE WELDING NIPPLE CODE Stainless Steel AISI 304 FLOW STABILIZER FLOW STABILIZER CODE without filter without filter with filter with filter with filter MATERIALS Body Flow stabilizer NOZZLE CODE GASKET CODE LOCKNUT CODE outside hexagon HOW TO ORDER PNR PRODUCTS MODEL SPRAY ANGLE ORDER EXAMPLE DESCALING CATALOGUE

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CATALOGUE - DESCALING NOZZLES-12

CLASSIC RANGE Type GW DOVE-TAIL NOZZLES GW series nozzles have been the worldwide standard for many years in hot descaling mills. They have undergone many improvements, specifically to the inner orifice profile, resulting in a very even distribution of the water jet impact onto the steel surface. Their typical design with a dove-tail coupling between nipple and nozzle tip assures for correct alignment of the nozzle onto the spray manifold. Several nipples length value and a specific locknut allow for a wide choice of different assembly dimensions. SPRAY ANGLE CODES GWF SPRAY PATTERN *average...

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CATALOGUE - DESCALING NOZZLES-13

CLASSIC RANGE WELDING NIPPLE WELDING NIPPLE CODE Stainless Steel AISI 316L NOZZLE CODE DESCALING CATAL

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CATALOGUE - DESCALING NOZZLES-14

CLASSIC RANGE Type AA SHORT NOZZLES MINI SIZE The modern design of these nozzle offers the same advantage as the full size HW nozzles. In addition it makes possible to use a smaller pitch between the nozzles allowing for a higher impact value per unit length. The nozzle efficiency is enhanced by means of a carefully designed flow stabilizer, which minimizes turbulence due to sharp direction change at the inlet from the main manifold. Provision is also made for a filter to be mounted at the nozzle inlet, minimizing nozzle clogging and abrasion. SPRAY ANGLE CODES HWF SPRAY PATTERN *average value...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.