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AUTOMOTIVE ELECTRIC DEVICES - E-Range CATALOGUE

AUTOMOTIVE ELECTRIC DEVICES - E-Range CATALOGUE
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AUTOMOTIVE ELECTRIC DEVICES - E-Range CATALOGUE

Product catalog summary
Overview: The document outlines the E-Range catalogue by Pneumax Automotive, focusing on electric components for Body in White (BiW) applications. It highlights Pneumax's commitment to energy efficiency, reliability, and international standards compliance in automotive production lines.
Company Background: Pneumax Spa, established in 1976, is a leader in industrial and process automation, offering products like clamping units and multi-axis positioning systems, known for accuracy and repeatability.
Product Range and Innovation: The E-Range introduces electric devices, expanding beyond pneumatic solutions, with a focus on sustainability and energy efficiency. Key products include the E48-Smart series with features like brushless motors and EtherCAT communication.
Technical Features: The E48-Smart series includes a 48V DC motor with a hollow shaft, absolute encoder, and condition monitoring capabilities. It supports easy installation and emergency manual unlock.
Installation and Safety: The E48-Smart integrates with PLC systems using EtherCAT, featuring STO for safe signal handling and flexible clamping positions.
Product Specifications: The C1E25-Series features nano electric power clamps with adjustable opening angles and compact design, supporting condition monitoring.
Specifications: Dimensional tolerances are specified for dowel and threaded holes. Models include C1E80, C2E50, C2E63, and C2E80, with various weights and mounting options.
Procedures: Instructions for drive position changes and mounting options are provided.
Functional Features: Features include adjustable opening angles, manual unlock, and compact drive design.
Condition Monitoring: Includes obstacle detection and part presence features.
Performance Data: Clamping moments and cycle times are specified, with load distribution data provided.
Ordering Information: Ordering strings specify configurations like size and material.
Recommendations: Contact sales for applications exceeding specified data.
Norms and Recommendations: Maintenance should be performed by qualified personnel, with safety precautions observed.
Key Features: Systems feature sealed housing, absolute encoder, and a patented toggle linkage, with an LED ring for condition visualization.
Data Summary: Tables and diagrams provide dimensions and configurations for optimal performance.
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Catalog excerpts

AUTOMOTIVE ELECTRIC DEVICES - E-Range CATALOGUE-1

AUTOMOTIVE ELECTRIC DEVICES E-Range CATALOGUE

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Automotive E-Range

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AUTOMOTIVE ELECTRIC DEVICES - E-Range CATALOGUE-3

Automotive E-Range Electric devices fo BiW applications A wide range of advanced electric components for Body in White applications including clamping, locating, handling and pivoting

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PNEUMAXAUTOMOTIVE Pneumax Automotive is a business unit of Pneumax Spa. The italian company was founded in 1976 and today is at the head of Pneumax Group, one of the main players in the industrial and process automation industry wordwide. The Pneumax Automotive BU offers a complete range of products dedicated to the production lines of the industry, with a special focus on Body in White applications. The Pneumax range includes clamping units, pin packages, gripper units, power pivots and complete multi axes positioning systems developed to guarantee maximum reliability and the highest accuracy...

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Automotive E-Range A WIDE RANGE OF SOLUTIONS In order to face the current challenges in BIW production lines, Pneumax’s product range is constantly evolving, with a specific focus on sustainability, flexibility of the control systems and energy efficiency. Today, in addition to the consolidated range of pneumatic solutions, Pneumax further expands its offer by introducing E-Range, a new line of electrical devices. Thanks to the experience gained in the industrial automation sector and a constant commitment to innovation, the company establishes itself as a reference point not only in pneumatics,...

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Automotive E-Range Technical information are provided for informative purpose only and can be subject to change without prior notice

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Automotive E-Range Index E-Range Technical information are provided for informative purpose only and can be subject to change without

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Automotive E-Range Product Overview E48-Smart 48Vdc powered electric smart range Technical information are provided for informative purpose only and can be subject to change without prior notice

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Automotive E-Range Backlash-free trapezoidal stainless steel screw with optimal compromise between cycle time and load capacity; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control. It also allows for powering off the motor once the end stroke is reached. Industry-proven toggle linkage Optimally accessible manual unlock mechanism for emergency situations: with no power the clamp can be unlocked or moved manually with an Allen wrench. Interchangeability with pneumatic devices Thrust axial and radial bearings One only drive used...

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Automotive E-Range Double clamping position Safe signal handling STO Thanks to the irreversibility of the screw, the open position can be managed as closed position. The clamping moment values in such a configuration are available upon request. Possible Clamping Position Possible Clamping Position Safety Relay Switch STO Installation concept for electrical clamping technology direct to the PLC Our drives, as communication control units, are located on the clamps Master EtherCAT External Power Supply 48Vdc Technical information are provided for informative purpose only and can be subject to change...

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Automotive E-Range CONNECTOR CONNECTOR CONNECTOR ROTATION ROTATION ROTATION RANGE RANGE RAN DRIVE DRIVE DRIVE MOUNTING MOUNTING MOUNTING OPTIONS OPTIONS OPTIONS Connector types Connector for Vario X Murr controller Connector with rotatable housing CONNECTOR ROTATION RANGE DRIVE OPTIONS and power supply and fast MOUNTING locking system CONNECTOR ROTATION RANGE CONNECTOR ROTATION RANGE DRIVE MOUNTING OPTIONS DRIVE MOUNTING OPTIONS 135° CAN CAN BE CAN BE MONTED BE MONTED MONTED ONON BOTH ON BOTH BOTH SIDES SIDES SIDES HOW HOW TO HOW TO CHANGE TO CHANGE CHANGE THE THE POSITION THE POSITION POSITION...

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C1E25-Series Nano Electric power clamps International mount Industry-proven toggle linkage • Same functional dimensions of pneumatic clamps • Same clamping and holding moments as pneumatic devices • Stepless adjustable opening angle Optimally accessible manual unlock mechanism for emergency situations, which can also be used as manual operation • Backlash-free trapezoidal screw with optimal compromise between cycle time and load; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control • Brushless low voltage motors with absolute...

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Automotive E-Range Ordering string C = clamp with toggle linkage MOUNTING PATTERN E = brushless motor, 48 VDC, with drive Nano Power Clamps The clamp is supplied with the drive mounted on the rear side, it can easily be rotated to the front size by untightening the tie rods 01 = wishbone, central, 0 mm offset 04 = wishbone, central, 10 mm offset _ = connector with rotatable housing V = connector for vario-X control 46 C1E25 / Nano Electric power clamps - International mount 5 H7 - 6 DEEP 5 H7 - 6 DEEP DRIVE MOUNTIN DRIVE Dimensions of connector -V version DIMENSIONAL TOLERANCE FOR THREADED...

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— International mount NAAMS TR Patented Industry-proven toggle linkage • Same functional dimensions of pneumatic clamps for complete interchangeability • Same clamping and holding moments as pneumatic devices • Stepless adjustable opening angle • Optimally accessible manual unlock mechanism for emergency situations, which can also be used as manual operation • Backlash-free trapezoidal screw with optimal compromise between cycle time and load; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control • Brushless low voltage motors...

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Automotive E-Range Functional charts Size 50 • Tooling weight chart • Tooling weight chart Distance from center of gravity to pivot point (mm) • Clamping moment 150 N m / 110 lb·ft • Holding moment 800 N m / 590 lb·ft • Tooling weight chart • Tooling weight chart • Clamping moment 200 N m / 147 lb·ft • Holding moment 380 N m / 2800 lb·ft Distance from center of gravity to pivot point (mm) Distance from center of gravity to pivot point (mm) Distance from center of gravity to pivot point (mm) • Clamping moment 400 N m / 295 lb·ft • Clamping moment 600 N m / 442 lb·ft • Holding moment 1.500 N m...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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