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AUTOMOTIVE CATALOGUE

AUTOMOTIVE CATALOGUE
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AUTOMOTIVE CATALOGUE

Product catalog summary
Overview
PNEUMAX S.p.A., founded in 1976, is a prominent manufacturer specializing in industrial automation components and systems, focusing on pneumatic technology, electric actuation, and fluid control. The company prioritizes research and development to broaden its product offerings and provides tailored solutions.
Automotive Division
The Automotive division focuses on products for automotive production lines, especially Body in White applications. The product lineup includes clamping units, pivot units, pin packages, grippers, and multi-axis positioning systems, all designed for reliability, precision, and energy efficiency. Manufacturing and testing occur at the Lurano headquarters.
Product Development Process
The development process includes market requirement evaluation, concept prototyping, electronics integration, and FMEA. Products undergo life tests and functional evaluations to ensure compliance with requirements. The engineering department selects appropriate manufacturing technologies, and the industrialization team develops necessary equipment.
Product Range
The catalogue offers a wide array of products for clamping, locating, handling, and pivoting functions. The clamping series includes models like the C1-Series and C2-Series, adhering to international and NAAMS standards. These products are lightweight, compact, and feature advanced mechanisms for precise and repeatable positioning.
Technical Features
Clamping products provide stepless opening angle adjustment, reliable opening adjustment, and efficient cushioning systems. They are designed for high load capacity and protection against contamination. For instance, the C1-Series features pneumatic and manual power clamps with operating pressures from 2 to 8 bar.
Additional Products
The catalogue also includes complementary products like tubes, fittings, and accessories such as sensors and auto-retaining devices, designed to enhance the functionality and efficiency of the main product lines.
Conclusion
PNEUMAX's automotive catalogue presents a comprehensive range of innovative and efficient products tailored to meet the demanding needs of the automotive industry, with a strong emphasis on customer satisfaction and technological advancement.
Specifications
The document provides technical specifications for the C1-Series clamping systems used in automotive applications, detailing air consumption, clamping and holding moments, tooling weight charts, and ordering configurations.
Procedures
Ensure correct working conditions to maintain performance levels. Contact sales representatives for applications exceeding specified data.
Ordering Information
Includes version, mounting pattern, operation type, size, sensor type, clamp arm type, arm mount, ports, and arm material. Examples of ordering strings are provided for different series and configurations.
Dimensional Tolerances
Specified for dowel holes (±0.02) and threaded holes (±0.1).
Revisions
Various revisions are noted throughout the document, indicating updates to specifications and technical drawings.
Key Charts and Graphs
Graphs illustrate air consumption relative to opening angles and load capacities. Charts provide maximum operational angles for different clamp arm configurations.
Technical Features
The C2-Series includes pneumatic power clamps conforming to NAAMS standards, with features like a manual release button and pneumatic ports on both sides of the cylinder. Operating pressure ranges from 2 to 8 bar.
Performance Charts
Functional charts illustrate air consumption and clamping moments at various pressures and angles. The document provides data on air consumption for complete cycles and holding moments.
Recommendations
The document advises contacting sales representatives for applications exceeding specified data and notes that technical information is subject to change without notice.
Specifications
The document outlines specifications for various components used in automotive clamping and pivoting systems. Key specifications include the use of M5x16 screws with a tightening torque of 5 Nm, and dimensional tolerances for dowel and threaded holes set at ±0.02 and ±0.1 respectively.
Procedures
Instructions are provided for assembling clamping jaws, including the use of locking washers and setting tightening torques to 22 Nm. The document emphasizes the importance of aligning surfaces and securing screws properly to avoid gaps. It also details the installation of gripper clamps using dowels and screws, with specific torque settings for M6 screws.
Maintenance and Safety
Maintenance operations should only be performed by qualified personnel. Safety precautions include disconnecting pneumatic and electric supplies before maintenance. The document specifies that no lubrication or preventive maintenance is required, but external cleaning with non-corrosive detergents is necessary.
Technical Features
The document provides technical details for electronic sensors used in clamps, including operating voltage, load current, and protection ratings. It also describes the manual release button for unlocking mechanisms and the adjustment of opening angles using a hexagonal wrench.
Pivoting Systems
The P-Series pivot units are described, highlighting features such as manual release buttons, operating pressure ranges, and lubrication requirements. The document includes functional charts and air consumption data for different sizes and opening angles.
Ordering Information
Details are provided for ordering pivot units, including size options, sensor types, and mounting patterns. The document specifies the maximum opening angles and the availability of intermediate angles upon request.
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Catalog excerpts

AUTOMOTIVE CATALOGUE-3

Automotive Catalogue Automotive Catalogue The ultimate clamping technology Innovation begins with Research and Development and extends to industrial processes and business activities, with the ultimate aim of total customer satisfaction. Technical information are provided for informative purpose only and can be subject to change without prior notice

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AUTOMOTIVE CATALOGUE-4

Automotive Catalogue Smart Technologies and Human Competence Founded in 1976, PNEUMAX S.p.A. is today one of the leading, international manufacturers of components and systems for industrial automation. It is at the fore front of a group of 29 companies, with over 850 employees worldwide. Ongoing investment in research and development has allowed Pneumax to continually expand its range of standard products and customised solutions, adding to the well-established pneumatic technology, a range of electric drive actuators and fluid control components. Pneumatic Technology Electric Actuation Fluid...

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AUTOMOTIVE CATALOGUE-5

Automotive Catalogue PROCESS AUTOMATION The ability to provide various technologies and solutions for our clients’ applications is the main objective of our company, making us the ideal strategic partner. What defines us is “Pneumax Business Attitude”, born out of the capacity to combine industry sectors, technology and our application skills via client collaboration with our business sector and product sector specialists. This represents the main distinguishing factor of what Pneumax offers. Technical information are provided for informative purpose only and can be subject to change without...

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AUTOMOTIVE CATALOGUE-6

Automotive Catalogue The Automotive division Product development The Automotive division of Pneumax designs and manufactures a complete range of products dedicated to the production lines of the automotive field, focusing on Body in White applications. Pneumax offers a comprehensive range of clamping units, pivot units, pin packages as well as grippers and complete multi-axis positioning systems. Developed by a team of specialized technicians, the product is designed to ensure maximum reliability, precision and repeatability in compliance with the latest international mounting standards. Particular...

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AUTOMOTIVE CATALOGUE-7

Life test and approval. The products are subjected to functional, performance, temperature tests for millions of cycles. The industrialization team together with the technical department develop any specific equipment and tool required. Suppliers’ evaluation is accomplished. PRODUCTINDUSTRIALIZATION PILOT SERIES RELEASE AND PRODUCT AUDIT The engineering department evaluates and adopts the most suitable manufacturing technology and assembly procedure to implement, using 3D simulation programs. Verification and validation that the product meets the requirements. Technical information are provided...

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AUTOMOTIVE CATALOGUE-8

Automotive Catalogue Product range Our clamping series features the widest range in clamping moment & stepless adjustable opening in the industry. Automotive series Extensive Product Range covering Clamping, Locating, Handling, Pivoting functions, with all options required in the BIW production lines. Special Clamping products: Sealed > Product Series+S Example: C1S...,C2S...HE1S...,HE2S... 6 Technical information are provided for informative purpose only and can be subject to change without prior notice

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AUTOMOTIVE CATALOGUE-9

Automotive Catalogue Complementary products Fittings Compact guided cylinders Special design product Accessories Sensors Sensor cables Auto-retaining devices Technical information are provided for informative purpose only and can be subject to change without prior notice

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AUTOMOTIVE CATALOGUE-10

Automotive Catalogue Technical information are provided for informative purpose only and can be subject to change without prior notice

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AUTOMOTIVE CATALOGUE-11

Automotive Catalogue Technical information are provided for informative purpose only and can be subject to change wi

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AUTOMOTIVE CATALOGUE-12

Automotive Catalogue Clamping Series Clamping Stepless adjustment of the opening angle with the quickest set-up time in the market. The lightest and most compact The lightest and most compact An internal hard stop and a rigid linkage secure a precise and backlash-free positioning thus enhancing the repeatability of the closed position. The toggle mechanism is fully encapsulated within the lightweight aluminum body construction. Superior needle roller bearings with joints for high load capacity and protection. Protection against any 3 MLN contamination of weld spatter, welding debris and CYCLES...

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AUTOMOTIVE CATALOGUE-13

Automotive Catalogue Stepless opening angle adjustment Easily accessible and simple field adjustment from the rear or front side of the device, with an Allen wrench or a screw gun. A built-in, single-touch opening adjustment, with external access through a recessed detent: no disassembly is ever required. Supply-ports on both sides of the cylinder for a simpler set-up. Reliable opening adjustment The opening position is repeatable thanks to an antirotation device integrated in the piston. The arm selection remains secure. A retain mechanism secures the adjustment tool in its seat and prevents...

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AUTOMOTIVE CATALOGUE-14

Automotive Catalogue Pneumatic and manual power clamps International mount Pneumax clamps’ series have all been developed with a modern and compact design which goes towards enhancing the operational performances, such as the cycle time, combined with a very limited total weight without compromising their strength and resistance. Thanks to the material chosen for the housings and the clamping arms, a high quality aluminum alloy, as well as due to the compact design of the cylinder and the housings, to minimize any interfering contours, Pneumax devices are the lightest and most compact power clamps...

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AUTOMOTIVE CATALOGUE-15

Automotive Catalogue Size 32 mm • Air consumption Air consumption for complete cycle (opening and closing) • Tooling weight chart 5 bar operating pressure – 135° opening angle Air consumption (Nl) at 2 bar / 30 psi Air consumption (Nl) at 5 bar / 72.5 psi Air consumption (Nl) at 8 bar / 115 psi NO FLOW VALVE REQUIRED Distance from center of gravity to pivot point (mm) • Clamping moment (at 5 bar / 72.5 psi) 75 N m / 55,31 lb·ft • Holding moment 250 N m / 184,39 lb·ft • Cycle time for max opening angle < 0.8 s The above data are meant for correct working conditions of the clamp with the same performance...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.