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Mono Stage

Mono Stage
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Mono Stage

Product catalog summary
Overview
The KM series is engineered for precision, stability, durability, and high rigidity, featuring a compact Carriage-Nut system that integrates a linear guideway and ballscrew unit, optimizing space and installation time while ensuring high accuracy.

Construction and Characteristics
It includes a four-directional equal load design with Gothic-arch grooves and a 45° contact angle, suitable for various load orientations. The U rail design offers a balance of light weight and high rigidity, ensuring smooth and accurate operation.

Specifications
Models such as KM20, KM26, and KM30 vary in geometrical moments of inertia and dimensions. Carriage-Nut types A, B, C, and D offer options for single or double nuts and standard or short lengths.

Load Ratings and Static Permissible Moments
Specifications for dynamic and static load ratings are provided, with emphasis on using two nuts in close contact for types B and D to handle static permissible moments.

Accuracy Grades
Classified into normal (N), high (H), and precision (P) grades, with specifications for positioning repeatability, accuracy, parallelism, backlash, and starting torque.

Maximum Travel Speed and Length
Determined by the ballscrew's dangerous speed and DN value, with specific limits for each model and grade.

Life Calculation
Nominal life is calculated based on load and contact factors, with guidelines for different motion conditions and impact levels.

Options and Accessories
Includes covers, bellows, and sensors, with specifications for sensor installation. Supports motor attachments via intermediate flanges, compatible with brands like Yaskawa and Mitsubishi.

Conclusion
The KM series provides a versatile solution for high precision and rigidity applications, with customizable options to meet specific requirements.
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Catalog excerpts

Mono Stage-1

Precise Stable Durability High Rigidity Meet the Multi-Demand of Accuracy and Efficiency

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Mono Stage-4

A. Construction Rear Housing Stopper Carriage-Nut Grease Nipple Ballscrew Upper Seal End Cap End Seal U Rail Front Housing B. Characteristics KM series consist of linear guideway unit and ballscrew unit. For saving space, PMI combine the carriage of linear guideway and nut of ballscrew to a integral Carriage-Nut. The carriagenut cooperate with the U rail designed for high rigidity to achieve the high rigidity and high accuracy in the minimal space, especially to saving time of installation. Moreover, the design of two rows with Gothic-arch groove and contact angle of 45°can bear four directional...

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Mono Stage-5

Saving Space Combine the carriage of linear guideway and nut of ballscrew to a carriage-nut, KM series can achieve the best use of space. Unit : mm MONO STAGE High Rigidity Base on the optimal analysis of FEM for the shape of U rail, it has the balance between light weight and high ridigity. Y High Accuracy Note* IXGeometrical moment of inertia around X axis IYGeometrical moment of inertia around Y axis The design of two rows with Gothic-arch groove and stable manufacturing technology can control the variation by load at the minimum. It can provide the smooth feed with high accuracy. C5

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Mono Stage-6

C. Carriage-Nut Type A Type : A single carriage-nut with standard length B Type : Two carriage-nuts with standard length C Type* : A single carriage-nut with short length D Type* : Two carriage-nuts with short length * C and D type are only optional for KM30, KM33, KM45 and KM46 model.

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Mono Stage-7

D. Description of Specification KM33 05 A +400 P 0 -0 0 30 CA AA Model MONO STAGE Ballscrew Lead Carriage-Nut type A: A single carriage-nut with standard length B: Two carriage-nuts with standard length C: A single carriage-nut with short length D: Two carriage-nuts with short length Rail length (mm) Accuracy grade N: Normal grade H: High grade P: Precision grade With / Without a Motor 0: None 1: With a Motor (mounted at PMI ) With / Without a Cover 0: None 1: With a Cover 2: With a Bellows Sensor Specification (see page C15) Type of Motor Bracket type (see page C17) Surface treatment mode: No...

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Mono Stage-8

E. Load Ratings The load ratings of KM series are divided to linear guideway and ballscrew, the load ratings of each part are shown below. Linear Guideway Basic dynamic load rating C (kN) Basic static load rating C0 (kN) Basic dynamic load rating Ca (kN) Basic static load rating C0a (kN) Ball Thread center to Ballscrew Lead minor center diameter (mm) diameter High, High, diameter (mm) Normal Normal (mm) Precision Precision C、D (mm) N N H、P H、P

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Mono Stage-9

F. Static Permissible Moments MONO STAGE Unit : N-m Static Permissible Moments Model Note*: The static permissible moments of B and D type are base on two carnage nuts used in closed contact with each other.

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Mono Stage-10

KM series is classified into normal grade (N), high (H) and precision grade (P), the standards are shown below.

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Mono Stage-11

Running of Backlash Starting Torque Rail Positioning Repeatability Positioning Accuracy (mm) (mm) Parallelism(mm) (mm) (N-cm) Model Length Nomal High Precision Nomal High Precision Nomal High Precision Nomal High Precision Nomal High Precision (mm) N H P N H P N H P N H P N H P H. Maximum Travel Speed and the Maximum Length Maximum Travel Speed (mm/s) Normal High Precision N H P Maximum Length Normal High Precision N H P KM series is limited by the dangerous speed of the ballscrew and the DN value regardless, the maximum travel speed and the maximum length are shown below. Unit : mm MONO STAGE...

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Mono Stage-12

Ballscrew Lead Maximum Travel Speed (mm/s) Normal High Precision N H P Maximum Length Normal High Precision N H P

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Mono Stage-13

Linear Guideway LNominal life (km) fc: Contact factor (see Table 1) fw: Load factor (see Table 2) C: Basic dynamic load rating (N) P: Calculated applied load (N) Carriage-Nut Type MONO STAGE KM series consists of a linear guideway, a ballscrew and a support bearing. The calculation of nominal life of each component is shown below. The nominal life is defined as the total running distance that 90% of identical linear guideways or ballscrew in a group, when they are applied under the same conditions, can work without developing flaking. L: Nominal life (rev) fw: Load factor (see Table 2) Ca: Basic...

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Mono Stage-14

J. Options Cover KM series provides cover and transfer seat option. The detail size could be refered by specification tables of product, please. Connecting Bracket Bellows For KM series, a bellows is available for option. Please contact PMI .

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Mono Stage-15

Sensor For KM series, a optional proximity sensors and photo sensors are available as an option. Models equipped with a sensor are provided with a dedicated sensor rail / detecting plate. Please see the table below. Type with Sensor rail Mounting Screw Photo sensor (3 units) Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Connector (EE-1001) Photo sensor (3 units) Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Connector (EE-1001) Proximity sensor a-contact (On when close, 3 units) Mounting Screw/Nut、Detecting Plate、 Sensor Rail Proximity sensor b-contact...

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Mono Stage-16

The dimension of installation for sensor:

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Mono Stage-17

The dimension of sensor rail: MONO STAGE KM series allow different motors to be attached by intermediate ange. Please see the table Unit : mm below when ordering. Brand of Motor Yaskawa Electric AC servomotor Mitsubishi Electric AC servomotor Matsushita Electric AC servomotor Fastech Stepping motor Oriental Motor Stepping motor Intermediate Flange

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Mono Stage-18

The dimension of intermediate flange: KM20

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Mono Stage-35

Mono Stage KM Series

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Mono Stage-36

A type : A single carriage-nut with standard length B type : Two carriage-nuts with standard length MONO STAGE Specifications Dimensions of KM Series Unit : mm Rail Length L Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other.

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Mono Stage-37

B type : Two carriage-nuts with standard length A type : A single carriage-nut with standard length MONO STAGE Specifications Dimensions of KM Series Unit : mm Rail Length L Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other.

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