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Metal-clad rectifier semiconductor substations KVPP

Metal-clad rectifier semiconductor substations KVPP
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Metal-clad rectifier semiconductor substations KVPP

Product catalog summary
Overview: The Metal-Clad Rectifier Semiconductor Substations KVPP are designed for providing 230 V DC power supply to industrial plants and workshops, including electric drives. The substation comprises rectifier units, transformers, cabinets with automatic equipment, and busbar bridges.
Specifications:
  • Units available in one, two, or three-unit configurations with rated currents of 1000, 1250, 2000, and 4000 A.
  • Design options include right or left configurations.
  • Remote control via RS485 interface with dry contacts and parameter transfer capabilities.
  • Interference immunity meets standard requirements.
  • Generator voltage frequency variation permissible at +2/-3 for extended periods.
Rectifier Unit:
  • Manufactured using modern technologies, including Resibloc® windings dry transformers.
  • Available in three-phase bridge and zero circuit configurations with smoothing reactors.
  • Power diodes from VISHAY are used, with maintenance-free contact connections and surge protection.
Transformer:
  • Includes RESIBLOC transformers with capacities ranging from 250 to 2500 kVA.
  • Features include fire safety, environmental compatibility, high resistance to dynamic loads, and minimal maintenance.
  • Equipped with low noise radial fans and forced cooling systems to increase capacity by up to 40%.
Diagnostics and Control System:
  • Based on industrial controller PP70 with a colored HMI panel for dynamic monitoring of diode parameters.
  • Provides event logging, temperature visualization, and protection against overheating and diode breakdowns.
  • Connected to SCADA systems for comprehensive monitoring and control.
Cabinets with Automatic Equipment:
  • Designed for power supply and protection of 230 V DC circuits in crane substations.
  • Types include SHLA (linear), SHVA (incoming), and SHSA (section) units.
  • Features include withdrawable design, high switching capacity, electronic tripping devices, and dual power supply channels.
Technical Parameters:
  • Rated output power ranges from 460 to 920 kW with a rated voltage of 230 V.
  • Input voltage options include 6, 6.3, 10, and 10.5 kV with a frequency of 50 or 60 Hz.
  • Efficiency coefficient is no less than 98%.
Implemented Projects:
  • Magnitigorsk Iron and Steel Works, Russia (2008-2013): Supplied 4 substations with various units and transformers.
  • Alchevsk Iron and Steel Works, Ukraine (2006): Supplied 2 package substations with multiple units.
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Catalog excerpts

Metal-clad rectifier semiconductor substations KVPP-1

METAL-CLAD RECTIFIER SEMICONDUCTOR SUBSTATIONS KVPP

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Metal-clad rectifier semiconductor substations KVPP-2

METAL-CLAD RECTIFIER SEMICONDUCTOR SUBSTATIONS KVPP

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Metal-clad rectifier semiconductor substations KVPP-3

METAL-CLAD RECTIFIER SEMICONDUCTOR SUBSTATIONS KVPP Metal-Clad Rectifier Semiconductor Substations KVPP is meant for power supply of 230 V DC consumers, DC power supply of industrial plants workshops networks, including electric drive. Substation includes: • rectifier unit: - rectifier; - transformer; • cabinets with automatic equipment; • busbar bridges. TECHNICAL PARAMETERS OF KVPP METAL-CLAD RECTIFIER SEMICONDUCTOR SUBSTATIONS KVPP

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Metal-clad rectifier semiconductor substations KVPP-4

RECTIFIER CONFIGURATION AND MAIN FEATURES Switching surge protection Power semiconductor devices are protected against internal and external switching surges. Diodes are protected against internal switching surges with RCcircuits and against external switching surges combined with RC- circuits and varistors. Power Diodes Pill power diodes manufactured by VISHAY (formerly International Rectifier) are applied. Contact Connections Stabilizing Power part of rectifier is manufactured applying maintenance-free contact connections. ▲Преобразовательная секция В-ТПЕД

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Metal-clad rectifier semiconductor substations KVPP-5

The system is based on industrial controller PP70 (with colored HMI panel) providing each diode parameters monitoring in dynamic mode during operation of the rectifier. It also provides events logging, visualization of temperature distribution, voltage and other diode parameters, protection against rectifier and transformer overheating, protection against diodes breakdown, communication with SCADA system etc. Galvanic isolation boards provide protection against overvoltage with RC-circuits, supply information for diagnostics system controller analysis. KVPP includes the following transformer:...

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Metal-clad rectifier semiconductor substations KVPP-6

Rectifiers are equipped with microprocessor control and diagnostics system. This system issues the following criteria information about state of each diode on visualization panel: “normal operation”, “parameters derating”, “breakdown”, as well as diodes temperature. Monitoring of each diode parameters is made dynamically, during rectifier operation. Diagnosis of the mentioned criteria can significantly increase the period of rectifier trouble-free operation. In case of diode parameters changing to critical for this circuit level, the power diode can be replaced without its breakdown. In case...

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Metal-clad rectifier semiconductor substations KVPP-7

TECHNICAL PARAMETERS MAIN PARAMETERS OF RECTIFIERS METAL-CLAD RECTIFIER SEMICONDUCTOR SUBSTATIONS KVPP

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Metal-clad rectifier semiconductor substations KVPP-8

OUTLINE DRAWING OF RECTIFIER busbar “plus” V-TPED-2.0k-230N zero rectification circuit busbar “minus” busbar “plus” bridge rectification circuit METAL-CLAD RECTIFIER SEMICONDUCTOR SUBSTAT

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Metal-clad rectifier semiconductor substations KVPP-9

EXAMPLE OF DESIGN ARRANGEMENT KVPP Resistors unit Linear units cabinet Transformer RESIBLOC® 1000 "-230 V" For zero rectification circuit 1300 1412 As agreed with Customer Example of design arrangement of a single-unit substation KVPP-2,0k-230 with RESIBLOC 1000 transformer, rectifier V-TPED-2.0k-230N, with one linear units cabinet. Cable connection. Linear units cabinet with doublesided maintenance. METAL-CLAD RECTIFIER SEMICONDUCTOR SUBSTATIONS KV

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Metal-clad rectifier semiconductor substations KVPP-10

V-TPED - XXX - 230X KVPP - XXXX - 230 XXXX rated output current: 1000, 1250, 2000, 4000 A; 230 rated output voltage, V. T feeding line current type: three-phase; P output current type: constant; D type of applied main semiconductor units of power circuit: diodes; XXX value of rated output current: 2.0 kA; 4.0 kA; 230 value of rated output voltage in volts; X rectification circuit: Alchevsk Iron and Steel Works (Alchevsk, Ukraine) 2006 Supply of 2 package Metal-Clad Rectifier Semiconductor Substations KVPP-4.0k-230: • Rectifier V-TPED - 4 units; • Linear units cabinet - 8 units. Magnitigorsk Iron...

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Metal-clad rectifier semiconductor substations KVPP-12

Private Joint Stock Company PLUTON 5 Novostroyek St. Zaporozhye 69076, Ukraine Telephone/Fax: +380 (61) 239-7900 +380 (6l) 239-7901 E-mail: [email protected] www.pluton.ua PLUTON PrJSC. All rights reserved

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.