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Productive Decoating

Productive Decoating

Productive Decoating

Product catalog summary
Introduction
The document discusses a new, efficient decoating process for PVD coatings developed by Platit AG. Decoating is essential for preparing cutting tools for recoating, ensuring high performance. Traditional methods are slow, but the new process significantly reduces decoating time.

Platit-CT Decoating System
The Platit-CT system uses a wet chemical process with a programmable, pulsed voltage supply. It offers two configurations: one for carbide tools with nitride coatings and another for HSS tools with chromium-based coatings. The chemical baths have a stability of one to four months, reducing variable costs.

Process Cycle
The process involves two stages: pulsed decoating in bath A and removal of any TiN bonding layer in a conventional module. The entire process takes less than 30 minutes, enhancing productivity and flexibility, especially for small regrinders.

Decoating Recipes
Recipes are crucial and include special holders, chemistry type, electronic control settings, and surface quality assessment. Two main recipes exist: one for carbide tools and another for HSS tools.

Productivity Increase
The new process ensures that recoating is not delayed, with a significant reduction in decoating time compared to conventional methods. This is illustrated by comparing bath preparation, lifetime, and decoating times.

Conclusion
The Platit-CT decoating system offers a fast, efficient solution for preparing tools for recoating, with significant advantages in terms of time and cost savings.
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Catalog excerpts

Productive Decoating-1

Productive Decoating of PVD Coatings Platit-CT decoats in less than 30 minutes Swiss Quality Production Swiss Quality Production 2014 > SWISS MEM INDUSTRY: Things will remain demanding // Page 5 > TOOLING TECHNOLOGY 40 ✕ D deep hole drill reduces machining time to one-third // Page 24 > TOOL GRINDING Grinding oil increases productivity and process stability // Page 45 > AUTOMATION 5-axis maschine is the heart of automated production from a batch size of one up // Page 11 THINK PARTS THINK TORNOS PLATIT AG Eichholz St. 9 – P.O.Box 151 CH-2545 Selzach / SO, Switzerland Phone: +41 (32) 544 62 00 Fax: +41 (32) 544 62 20 eMail: [email protected] www.platit.com Masthead Publisher: Carl Hanser Verlag GmbH & Co. KG, Kolbergerstr. 22, 81679 Munich; Printer: alpha-teamDRUCK, Haager Str. 9, 8161 Munich © Carl Hanser Verlag, Munich. All rights reserved, including reprinting, photographic or electronic reproduction as well as translation. Special reprint Updated special reprint from Swiss Quality Production 20

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Productive Decoating-2

CUTTING TOOLS Platit-CT decoats in less than 30 minutes Productive Decoating of PVD Coatings The decoating of cutting tools for regrinding is an important precondition for their recoating with high quality [1]. The methods known today are slow. This article presents a new, fast decoating process and the decoating system developed for this purpose. 1 The Platit-CT decoating system BY CHRISTIAN BÜCHEL, GUNNAR LAHTZ, BIRGIT WITTEL AND TIBOR CSELLE →In May 2014, the importance, requirements and latest technologies currently available were summarized in detail at a special workshop [2]. As a result,...

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Productive Decoating-3

31 Elements of the Platit-CT decoating system The end of the decoating process can be detected by the built-in electronics that simplifies the daily practice of the operator greatly. This fast decoating also increases flexibility through the reduction of the decoating time. Its flexibility is of huge importance for small regrinders, they are incessantly struggling with large job coating centers. The decoating process during the reprocessing of the tools no longer takes most of the time (collecting-decoating-regrinding-recoating-delivering). The decoating recipes and decoated tools The decoating...

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Productive Decoating-4

4 Comparison of bath preparation, lifetime and decoating times of solid carbide shank tools with conventional and CT process The productivity increase As mentioned in the introduction, the productivity, the short execution time of the decoating, is important so that the recoating of the tools does not suffer any delay. Figure 4 compares, by way of example, the bath preparation, lifetime and decoating times of the conventional and Platit-CT processes for carbide shank tools. REFERENCES 1 Prochazka, J., Büchel, C. und Cselle, T.: Entschichtung gehört zum Beschichten. In: Werkzeugtechnik 11/2009,...

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