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Investing into a Coating System

Investing into a Coating System

Investing into a Coating System

Product catalog summary
Introduction
The document discusses the significance of in-house coating for cutting tools, highlighting its growing adoption among small and medium-sized enterprises (SMEs) due to technical and operational advantages such as complete production, fast delivery, and better quality.

Technical Specifications
The optimal size and capacity of a coating system should be selected based on the quantity of tools needing coatings. Essential peripheral equipment includes chillers, cleaning units, and quality control systems. Additional equipment like edge preparation and post-treatment units are recommended.

Cost Analysis and Profitability
The document provides a cost analysis for SMEs considering in-house coating systems. Key costs include leasing rates, labor, and variable costs like energy and cleaning. In-house coating can be profitable when job coating costs reach approximately 150,000 €. The Return on Investment (ROI) is achievable in around two years.

Operational Advantages
In-house coating offers several benefits: independent manufacturing, quick delivery, simplified logistics, consistent quality, and the ability to create exclusive coatings.

Market Trends
The document notes an increase in Physical Vapor Deposition (PVD) systems, which are increasingly used for in-house coatings. The global market analysis indicates a growing trend towards in-house coating due to its economic and operational benefits.

Conclusion
In-house coating is becoming a trend due to its technical, operational, and economic advantages. It is particularly beneficial for SMEs looking to improve quality and reduce costs associated with job coating.
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Catalog excerpts

Investing into a Coating System-1

Technical magazine for cutting tools and measurement in the manufacturing

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Investing into a Coating System-2

When can a SME think about investing into a coating system? T. Cselle, CEO, PLATIT AG, Selzach, Switzerland P. Hillenbrand, CEO, PLATIT Shanghai, China A. Ricciotti, PLATIT Representative, Stuttgart, Germany B. Torp, CEO, PLATIT Inc. Libertyville, IL, USA hese varied reasons are enough for a great deal of companies to decide upon in-house coating. Even small businesses (fewer than 20 employees) opt more and more for in-house coating and thus provide constant quality in extremely short delivery times (Fig. 1). The specific tool geometry, the dedicated layer and the production process can be developed...

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Investing into a Coating System-3

turer to consider investing in a coating system? Fig 2: Layout of a small in-house coating 1. Goods Receipt 2. Preparing for cleaning (e.g. micro blasting) 3. Cleaning 3a. Optional: stripping 3b. Optional: cutting edge preparation (e.g. brushes, micro blasting, etc.) 3c. Optional: after-treatment (e.g. micro blasting, polishing, etc.) 3d. Optional: Cleaning for pre- or posttreatment 4. Preparing for coating (e.g. carousels loaded) 5. Coating 6. Discharging the batch 7. Quality control 8. Packaging for delivery 9. Outbound / shipping. these are already present in 95% of German grinders [4]. –...

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Investing into a Coating System-4

– The growing number of cutting materials prompts more and more dedicated coatings, which cannot practically be delivered by the job coating centers. – The increase in PVD systems is bigger than that of job coating. Consequently, the systems are more and more frequently used for in-house coatings. In summary, we can therefore establish that in-house coating is quite rightly in trend, due to both the technical and operative, and the economic advantages. References: [1] Cselle, T.: The main reasons for in-house coating Werkzeug-Technik, Nr. 138, February/ 2014, p. 100-101. [2] Hobohm, M.: The doubler...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.