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Hybrid Coating

Hybrid Coating

Hybrid Coating

Product catalog summary
Introduction
The document discusses the dominance of ARC and sputtering processes in the PVD coating market, highlighting the benefits of hybrid layers created by combining multiple processes. This is particularly advantageous for SMEs due to their flexibility in coating processes.

Hybrid Coating Technology
The hybrid coating process involves using multiple methods during deposition to create a hybrid layer, combining the advantages of different methods. The document distinguishes between sequential and simultaneous hybrid systems, with simultaneous processes being a technological revolution.

Advantages of Hybrid Coatings
Hybrid coatings, such as BorAC® (AlCrTiN/BN), are shown to improve tool life for cutting tools, offering equivalent or better results compared to conventional coatings. The document provides examples of applications where hybrid coatings are beneficial, such as hard milling and high-speed hobbing.

Flexible Coating Systems
The document emphasizes the importance of flexibility for SMEs, highlighting a modular design system that can be expanded with options. This system allows for economical deposition of standard layers and offers options like DLC for lubrication coatings.

Technological Outlook
The hybrid technology promises significant advancements, with future developments focusing on extending application horizons towards machine component coatings. The document concludes with an outlook on the potential of hybrid technology and its applications.

Figures and Data
Figures in the document compare coating surface roughness and demonstrate the hardness and compressive stress of hybrid coatings. These figures illustrate the performance improvements offered by hybrid technologies.

References
The document cites several references, including works by Cselle, Lümkemann, and others, providing further reading on hybrid coating technologies and their applications.
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Catalog excerpts

Hybrid Coating-1

high precision tooling Machine Tools, PCD, PVD, CVD, CBN, Hard Metal Hybrid Coating for Tooling

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Hybrid Coating-2

Hybrid coating for tooling authors: • Tibor Cselle - Andreas Lümkemann, PLATIT AG, Selzach Switzerland • Mojmir Jilek, PLATIT a.s., Sumperk, Czech Republic Abstract: Today, the ARC and sputtering processes dominate the PVD coating market. By combining muliple processes t during a deposition process, a hybrid layer is created to combine the benefits of the different methods. For most larger tools (larger than Ø 2  mm), the drop lets can be removed through polishing. There are several methods available for this[1], such as: brushing, micro blasting (dry and wet), drag finishing and stream grinding....

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Hybrid Coating-3

processes The hybrid layer BorAC® (AlCrTiN/BN) was simultane ously deposited from three ARC cathodes and one sput tering cathode, increasing the sputtering power in steps (figure 2). By reducing the grain size from 57  nm to 16  nm, the hardness increases with decreasing residual stress of the layer. It is not self-evident, on the contrary, it is surprising and amazing. First practical results with hybrid layers produced by LACS® technology speed hobbing requires both high hardness and high toughness. This is the area for which the hybrid boron layer is already recognized as the best solution...

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Hybrid Coating-4

figure 6: The options of the hybrid coating unit Pi411 The SCIL® option offers significant benefits when incor porated into the LACS® option and benefits from the high ionization rate of the LGD of the ARC cathodes (without droplet formation). This increases the performance of con ventional sputtering layers, such as TiB2, WC / C. References [1] Compendium, 61st edition PLATIT AG, Selzach, 2019 The LACS® option can also be used to make conventional coatings such as AlCrN. Good adhesion is guaranteed by the LGD®. The smooth layers are produced by the simul taneous SCIL® cathode with high ionization...

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