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Coating of Large Chunks

Coating of Large Chunks

Coating of Large Chunks

Product catalog summary
Introduction
The document discusses advanced coating systems for large forming tools, highlighting the development of innovative coatings by Platit AG. The focus is on the π1511 machine, which enables the application of complex Triple- and QuadCoatings on large tools.

Specifications
The π1511 machine features a vacuum chamber with dimensions of 1000 x 1000 x 1100 mm, suitable for large workpieces. It supports a maximum material load of 400 kg, extendable to 800 kg. The machine dimensions are 4882 x 2181 x 3354 mm. It utilizes three rotating cathodes and two planar cathodes for high-tech coatings, ensuring high productivity and optimal adhesion.

Coating Types
The document outlines the purpose of TripleCoatings and QuadCoatings:
  • TripleCoatings: Combine optimal adhesive coat, tough core coat, and hard, wear-resistant top coat.
  • QuadCoatings: Add a fourth characteristic, such as heat insulation or lubrication.
Key coatings include CrTiN3, AICrN3, nACRo4, ALL4, and TiXCo4, each suited for specific forming tool applications.

Procedures and Innovations
The π1511 incorporates innovations like Lateral Glow Discharge (LGD) for adhesion and various shutters for target protection. The machine supports simultaneous operation of all cathodes, enhancing productivity.

Open Source Principle
Platit AG follows an Open Source principle, providing detailed training and knowledge sharing to enable quick production start-up for users.

Conclusion
The π1511 system, combined with the Open Source approach, facilitates the integration of advanced coatings into large forming tool applications, marking a significant advancement in the field.
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Catalog excerpts

Coating of Large Chunks-1

Coating of ‚Large Chunks’ HIGH-TECH COATING SYSTEMS FOR LARGE FORMING TOOLS AU S G A B E O KTO B E R 20 15 Das Branchenmagazin für den Werkzeug– und Formenbau Probleme in der Blechumformung frühzeitig erkennen S. 46 Neue Beschichtungsanlage mit dedicated Schichten für Umformwerkzeuge Advanced Coating Systems SWISS PLATIT AG Eichholz St. 9 - P.O.Box 151 CH-2545 Selzach / SO, Switzerland Phone: +41 (32) 544 62 00 Fax: +41 (32) 544 62 20 eMail: [email protected] www.platit.com Special reprint Special reprint from FORM+Werkzeug 5/2015 © Carl Hanser Verlag, München. 2015. All rights including reprinting, photographic reproduction and translation reserved by the publishers. © Carl Hanser Verlag, München. Der Nachdruck, auch auszugsweise, ist nicht gestattet und muss beim Verlag gesondert bea

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Turnkey Coating Systems: In focus are the coating units they are available in a wide range, from small starter models right up to heavy-duty plants. (Figure: Platit) HIGH-TECH COATING SYSTEMS FOR LARGE FORMING TOOLS Coating of ‚Large Chunks’ Forming tools can also be coated with highly productive and complex Triple- and QuadCoatings. This is enabled by a new machine series 11 of PLATIT: Rotating cathodes operate inside vacuum chambers at sizes of up to 1000 x 1000 x 1100 mm. n the world of cutting tools, the steady development and application of innovative, highly productive, and complex coatings...

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Coating of Large Chunks-3

800 kg). The machine is delivered as a compact unit and is ready for operation within a few hours. The dimensions of the machine are W 4882 x D 2181 x H 3354 mm. Depositing can be simultaneously performed by all five cathodes at very high power (3x LARC-XL (LAteral Rotating Cathodes) and 2x Planar-ARC Cathodes). The three rotating cathodes are responsible for production of the hightech coatings (such as Nanocomposites, triple, quad, and oxide coatings). The two planar cathodes are boosters used to achieve high degrees of productivity. The innovations developed for series 11 have also been incorporated...

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Coating of Large Chunks-4

Advanced Coating Systems SWISS Fair News Coating Machines Series • Leaflet • Quad-Gearboxes and light weight carousels • Video ME Series User 150'000 € When can a SME think about Investing into a coating system? • Paper: WerkzeugTechnik • Paper: SQP Turnkey Coating System • CT40 Productive Decoating • MET6 CNC Brushing Machine • Compendium edition 56 • Short catalog edition 7 New - The Large Plant • Leaflet • Paper: Form+Werkzeug • Video ME Coatings4® New for Milling – 2015 • Paper: WerkzeugTechnik Extended Coating Recipe Set • Leaflet T&Q 2015 © Carl Hanser Verlag, München. Der Nachdruck, auch...

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