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Hot runner injection systems - Catalogue 2020

Hot runner injection systems - Catalogue 2020
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Hot runner injection systems - Catalogue 2020

Product catalog summary
Introduction
iHR Solution specializes in hot runner systems for plastic injection molding, focusing on the importance of human expertise in product development and knowledge sharing with customers.
Technology and Sectors
The company offers solutions with features like quick color change, easy installation and maintenance, component versatility, thermal uniformity, low operating pressures, and energy savings. Key sectors include automotive, consumer goods, toys, medical, packaging, and technical applications.
Services
iHR Solution provides after-sales care, spare parts, rheological analysis, online assistance, routine maintenance, and quick delivery of parts within 24 to 48 hours. They also offer injection process simulation to optimize filling and reduce startup costs.
Product Specifications
The document details the iSystem series, designed for specific shot weights and gate diameters, with guidelines for selecting the optimal series based on critical factors and injection materials.
Injection Systems
iSystem series are categorized by size and application, with specifications for single nozzles, manifolds, and valve gates, designed to meet requirements like reduced cycle times and aesthetic needs.
Controllers
Temperature controllers, valve gate sequence controllers, solenoid valve groups, and pressure boosters are outlined, emphasizing precise control in the injection process.
Conclusion
iHR Solution positions itself as a partner in innovation, focusing on collaboration and shared expertise in plastic injection molding.
Specifications
The document outlines a closing system supporting pneumatic and hydraulic power, requiring a 0.1 mm gap between the rear plate and valve gate, controlled through special connections on an external mold plate. A conditioning circuit is necessary near the cylinder's contact area.
Valve Gate Types
Various valve gate types are specified, including pneumatic and hydraulic options, with dimensions for different types provided.
Pressure Requirements
The minimum pressure for pneumatic operation is 8 Bar, and the maximum for hydraulic operation is 35 Bar, with a pressure multiplier recommended.
Injection Bushings
Details include codes for standard and heated versions, with specifications for thread dimensions and chamfer angles.
Tip Types and Materials
Various tip types are listed, with specifications for gate diameters and materials, categorized for different plastic types, with end-cap materials specified as steel or titanium.
Ordering Information
Examples of purchasing orders are provided for different tip types, including descriptions and material specifications.
Notes and Recommendations
Emphasizes contacting the technical department for specific applications and ensuring gate bores are appropriately sized relative to tip diameters.
Overview
The document provides technical specifications and ordering information for tips and nozzles in the iSystem18 and iSystem24 series, detailing materials, dimensions, and application notes.
Specifications
  • Materials: Tips and end-caps are made from materials suitable for different plastics, with steel for amorphous and semi-crystalline, and titanium for crystalline and filled materials.
  • Tip Types: Lists several tip types with specific dimensions and material compatibility.
  • Gate Sizes: Ranges from 1.5 mm to 4.0 mm, with specific codes for each size.
Ordering Information
  • Each tip type has a specific ordering code format, with examples provided.
Application Notes
  • Some tips require contacting the technical department for specific applications.
  • For certain applications, the gate bore must be 1 mm smaller than the tip diameter.
iSystem24 Series
  • Includes single nozzles and nozzles with machinable heads, with specifications for nozzle lengths and heater necessity.
Conclusion
The document serves as a comprehensive guide for selecting and ordering tips and nozzles for specific applications in the iSystem18 and iSystem24 series.
Specifications
Outlines components and specifications for the iSystem24 and iSystem34 series, focusing on tips and nozzles, with materials like titanium and copper, and gate diameters from 3.5 mm to 7.9 mm.
Procedures
Instructions for contacting the technical department for applications not covered, and guidelines for setting up valve gates with specified pressure requirements.
Standards and Recommendations
Recommendations include maintaining a 0.1 mm gap between the plate and valve gate and setting up conditioning circuits near contact areas, with a pressure booster advised for certain applications.
Key Data from Tables
Tables provide detailed measurements for components, power output for temperature controllers, and specifications for solenoid valves, listing gate diameters and materials for different applications.
Critical Information
Important parameters include gate diameter, material compatibility, and specific codes for ordering components, with an emphasis on technical consultation for non-standard applications.
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Catalog excerpts

Hot runner injection systems - Catalogue 2020-3

iHR Solution nasce con la volontà di mettere a disposizione dei propri clienti le esperienze maturate nei diversi settori delle materie plastiche, acquisite dai fondatori dell’azienda e condivise con i diversi team aziendali. La passione, la trasparenza e la coerenza sono scritte nel codice genetico della nostra azienda e sono il vero e proprio strumento di lavoro che ci permette di affrontare progetti e sfide a fianco dei nostri clienti. Sono i prodotti che fanno le aziende o sono gli uomini delle aziende che fanno i prodotti? Da parte nostra non ci sono dubbi: sono gli uomini che fanno i prodotti...

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Hot runner injection systems - Catalogue 2020-4

Tecnologia Technology Cambio colore rapido Quick colour change Riduzione dei consumi energetici Energy saving Basse pressioni di esercizio Low operating pressures Uniformita termica del materiale Thermal uniformity of the material Installazione e manutenzione semplificate Simplified installation and maintenance Versatilita e intercambiabilita dei componenti Versatility and interchangeability of components Settori Sectors © AUTOMOTIVE AUTOMOTIVE HT BENI DI CONSUMO CONSUMER GOODS » GIOCATTOLI TOYS 4 MEDICALE MEDICAL 129 PACKAGING PACKAGING TECNICO TECHNICAL APPLICATION

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Hot runner injection systems - Catalogue 2020-7

Servizi Services POST VENDITA Sul nostro sito sono disponibili per ogni cliente una serie di documentazioni necessarie alla gestione del sistema. Vengono inoltre fornite assistenza on-line, manutenzioni ordinarie e assistenza presso i nostri clienti sia sul territorio nazionale che internazionale. AFTER SALES CARE Our webiste offers a full set of documentation necessary for the management of the system. We also provide online assistance, routine maintenance and assistance to our customers both nationally and internationally. RICAMBI iHR garantisce la consegna dei ricambi in stock entro le 24...

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Hot runner injection systems - Catalogue 2020-9

GUIDA ALLA SCELTA CHOOSING YOUR SOLUTION

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Hot runner injection systems - Catalogue 2020-10

The right application for your requirementScelta della serie ottimale Select the optimal series Nota: per dimensioni non riportate nell'elenco contattare Note: please contact our technical department if you I'ufficio tecnico. require different dimensions.

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Hot runner injection systems - Catalogue 2020-11

The right application for your requirementScelta del puntale in base al materiale di stampaggio Select the tip according to the injection material OK: raccomandato OK: recommended ~: contattare ufficio tecnico ~: contact our technical departement

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Hot runner injection systems - Catalogue 2020-14

/l-R Indice Index UGELLI SINGOLI SINGLE NOZZLES GAMMA PUNTALI GATE RANGES

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Hot runner injection systems - Catalogue 2020-15

Ugello singolo Single nozzle Codice ugello: Nozzle code: *Ci riserviamo di utilizzare due o piu resistenze nel corpo ugello in funzione dell’applicazione. Contattare l’ufficio tecnico. **E necessario l’utilizzo di due o piu resistenze nel corpo ugello. * We will delay the decision to use two or more heaters in the nozzle body according to the application. Please contact our technical department. ** It is necessary to use two or more heaters in the nozzle body.

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Hot runner injection systems - Catalogue 2020-16

/l-R Ugello singolo con testa lavorabile Single nozzle with machinable head S02-07-LXXX Nota: applicazioni opzionali, esecuzione a cura del cliente. Codice ugello:Nozzle code: Note: optional application processed by the customer. L mm *Ci riserviamo di utilizzare due o piu resistenze nel corpo ugello in funzione dell’applicazione. Contattare l’ufficio tecnico. **E necessario l’utilizzo di due o piu resistenze nel corpo ugello. * We will delay the decision to use two or more heaters in the nozzle body according to the application. Please contact our technical department. ** It is necessary to...

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Hot runner injection systems - Catalogue 2020-17

Ugello singolo Mini-Mould Single nozzle Mini-Mould Nota: per questa tipologia di ugello sono utilizzabili solo le versioni “Tip” e “Open XST”. Note: only the version “Tip” and “Open XST” can be used for this type of nozzle. Codice ugello: Nozzle code: Resistenza corpo Heater body Resistenza testa Heater head Zone di controllo Control Zones Descrizione Description una sulla testa e una sul corpo one on nozzle head one on nozzle body ∆L = (Melt. Temp. - Mould Temp.) x 0.0000132 x L

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Hot runner injection systems - Catalogue 2020-18

/l-R Ugello singolo Multi-Tip Single nozzle Multi-Tip Nota: D e riferito all'interasse dei punti di iniezione, P fa Codice uqello: riferimento al numero dei punti di iniezione. S04-07-LXXX-RXX DXX-PXX Nozzle code: Note: D stands for the picth diameter, P stands for number of tips. AL = (Melt. Temp. - Mould Temp.) x □.□□□□132 x L Ex. : (250 - 50) x 0.0000132 x 100 = 0.264 mm D mm N. Punti iniezione No. of injection point

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Hot runner injection systems - Catalogue 2020-19

Ugello Nozzle Nota: la lunghezza ugello deve essere almeno la meta Codice ugello: dell'interasse tra fulcro manifold ed asse ugello. M01-07-LXXX Nozzle code: Note: the nozzle length must be greater than the half distance between the manifold fulcrum and nozzle axis. *Ci riserviamo di utilizzare due o piu resistenze nel corpo ugello in funzione dell’applicazione. Contattare l’ufficio tecnico. **E necessario l’utilizzo di due o piu resistenze nel corpo ugello. * We will delay the decision to use two or more heaters in the nozzle body according to the application. Please contact our technical department....

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Hot runner injection systems - Catalogue 2020-20

/l-R Manifold standard, due punti in linea Standard manifold, two drops in line Nota: per dimensioni non riportate nell'elenco contattare Codice manifold: Manifold code: Note: please contact our technical department if you require different dimensions.

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Hot runner injection systems - Catalogue 2020-21

iSystem 7Manifold standard, due punti in linea otturazione Valve gate standard manifold, two drops in line Nota: per dimensioni non riportate nell'elenco contattare Codice manifold: Manifold code: Note: please contact our technical department if you require different dimensions.

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Hot runner injection systems - Catalogue 2020-22

/l-R SOV-01 Gruppo otturazione Top Valve gate Serie Top Nota: pressione minima di 8 Bar, massima 20 Bar. Si consiglia I'utilizzo di un moltiplicatore di pressione. SOV-01 Note: minimum pressure of 8 Bar, maximum 20 Bar. We recommend using a pressure booster Tipologia Alimentazione Valve Gate Type CLOSE OPEN Gruppo otturazione con coperchio Valve gate with cover plate Il sistema di chiusura e predisposto per un'alimentazione pneumatica tramite apposite forature, eseguite nella piastra posteriore. Prevedere fra la piastra e il gruppo otturazione un gap di 0.1 mm. E' necessario inoltre predisporre...

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