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Plarad - products & services

Plarad - products & services
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Plarad - products & services

Product catalog summary
Overview
This document serves as a comprehensive guide to bolting technologies and tools, including electric, battery, pneumatic, and hydraulic nutrunners, as well as hydraulic torque wrenches and power packs. It underscores the importance of precise processes and tools for ensuring safe bolting connections.
Bolting Technology
The document discusses the influence of physical characteristics like head friction, thread pitch, lubrication, and clamping length on bolting joints. It outlines three main tightening methods: torque-controlled, hydraulic pre-tensioning, and torque/torque-angle-controlled tightening, each offering benefits such as precision, ease of use, and quality assurance through result storage.
Electric Nutrunners
Electric nutrunners are designed for continuous use in assembly and maintenance, featuring a multi-function display, ergonomic design, and low-vibration technology to prevent HAVS. Models like DE1 and DEA/DEM offer torque ranges up to 12,000 Nm.
Battery Nutrunners
Battery nutrunners, such as the DA1 series, provide torque ranges up to 4,700 Nm and include features like a fast charger, multiple torque settings, and a binary operation trigger to prevent inaccurate torque application.
Pneumatic Nutrunners
These are designed for various industrial environments, offering torque ranges up to 12,000 Nm. They are lightweight, ergonomic, and compliant with HAVS legislation.
Hydraulic Torque Wrenches
Hydraulic torque wrenches, including the MSX and FSX series, are noted for their durability, precision, and safety features. Available in ATEX versions for hazardous environments, they offer torque ranges up to 65,000 Nm.
Electric Hydraulic Power Packs
Designed for fast, safe, and reliable operation, these power packs feature automatic documentation systems and can operate continuously without overheating. Models like the IQ-VAX and XB series are highlighted for their efficiency and long lifespan.
Specifications
The document lists models of power packs, such as XB 1, XB 2, and XB 3.5, with flow rates from 0.8 l/min to 13.2 l/min and weights from 20 kg to 42 kg. Models like IQ-VAX and TAX are designed for high-pressure applications up to 1500 bars, with optional extensions to 2100 bars.
Features and Technology
Key features include rugged industrial cages, improved valve technology, and maintenance-friendly designs. VAX technology offers full automation for bolting joints, reducing operator errors and ensuring safety. Microprocessor control units provide precise operation and documentation capabilities for traceability.
Applications
The power packs are suitable for various environments, including manufacturing plants and mobile service work. They support multiple hydraulic tools and are designed for both bolting and tensioning applications, emphasizing versatility in handling complex bolting jobs and operating in confined spaces.
Accessories and Services
An extensive range of accessories is available, including auxiliary oil tanks, digital remote controls, and various sockets and fittings. Services include product demonstrations, equipment calibration, and maintenance support.
Safety and Compliance
Safety features include pressure indication displays, automatic piston return, and safety indicators. Compliance with ATEX standards for operation in hazardous environments is also highlighted.
3D CAD Analysis and Custom Solutions
Plarad offers a service to create 3D models of bolting joints using customer-provided data, allowing for optimal tool recommendations and customized bolting systems. Solutions are provided in print and 3D animation formats.
Training and Safety
Plarad provides advanced training to enhance employee knowledge, in collaboration with PSA Sicherheitstechnik GmBH & Co. KG. Training includes maintenance and repair of torque tools, user training on bolt fitting and safety, and courses on basic bolting techniques.
24/7 Global Service
Plarad offers round-the-clock expert help worldwide, ensuring economic and technical security through consultation, service, maintenance, spare parts supply, and calibration services. A dedicated 24/7 service team provides quick support.
Contact Information
Plarad's headquarters are in Germany, with subsidiaries and representatives in China, Italy, Turkey, the UK, and the USA. Contact details for each location are provided for customer inquiries and support.
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Catalog excerpts

Plarad - products & services-2

single source! Subject to amendment. We take no responsibility for printing errors or inaccurate information. Pictures similar to products.

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Bolting Technology Hydraulic Torque Wrenches MSX · MX-EC Hydraulic Torque Wrenches FSX Electric Hydraulic Power Packs XB · IQ · Dual Power · TAX Hydraulic Tensioners Manual Hydraulic Pumps Hydraulic Torque Wrenches K Hydraulic Torque Wrenches HPR Pneumatic Hydraulic Power Packs X · IQ ATEX Products Plarad Measurement Instrumentation Manual Torque Multipliers XVR · XVK Bespoke models

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Bolting Technology Type of bolting case Many physical characteristics affect the bolting joint. Furthermore these physical characteristics also influence the final resulting bolting joint. Head friction Screw tension Clamping length Setting Lubrication applied Torque/Torque Angle Hydraulic pre-tensioning Elastic range Torque-controlled tightening Superelastic range Plastic range

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Bolting Technology Our solutions Only with precise processes and tools can safe bolting connections be achieved. Torque-controlled tightening In the majority of cases where bolts are used, torque-controlled tightening is the method used to tighten. With this method the friction on the thread and head of the bolt act as a precise pre-tensioning force, therefore the use of accurate tools is imperative. Effectively the bolt can be tightened quicker. This method is more practical and easy. Light, compact tools can be used where space is limited. Hydraulic pre-tensioning As the nut is not rotated...

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Electric Nutrunners The new generation l New gearbox – slimmer, shorter and lighter l New control system – allows you to complete bolting processes with even greater precision and reliability l New display – offers the user outstanding ease of use and a comprehensive range of indication values Multi functiondisplay Electrical motor (pistol grip) freely rotates on the gearbox aiding ease of operation Optimised gearbox Quiet operation, impact and vibration free Type DE1-10 Ergonomically designed for easy handling and operation Optional accessory: Versatile mobile measuring unit ”Torque Control“

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Electric Nutrunners DE – electric Two-speed gearbox 99 step electronic torque pre-selection complimented with a digital display Electrical motor (handle) freely rotates on the gearbox aiding easy operation Quiet operation, impact and vibration free, compliant with HAVS legislation. Ergonomically designed for ease of handling Torque ranges up to 12,000 Nm l For continuous use in assembly, maintenance and production. l Plarad DEM with a manual 2-speed gearbox and the Plarad DEA with an automatic two-speed gearbox. l The low-vibration technology protects the operator’s muscles and joints, effectively...

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Electric Nutrunners The offset gear makes it possible to move the wrench down long threads for nut sizes up to AF 150 mm. Various extensions are available for deep fastenings and tight spaces. DE with angle drive: easy to use even in otherwise inaccessible places thanks to its low height. The electric motor and handle freely rotate on the gearbox. Handle and electric motor freely rotate on the gearbox (greater than 360°)

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Battery Nutrunners DA1 – Battery Nutrunner Gears 1-4 Power Settings Brushless motor Ergonomically designed for ease of handling Locking ring Continuously active battery charge indicator Battery safety cell technology Type

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Elektrische Akku-Drehschrauber Battery Nutrunners Torque range up to 4,700 Nm l The range topping (most powerful) model DA1-47 can achieve up to 4,700 Nm l 60 different torque settings l Four different extrapowerful loosening settings l Linear torque characteristics l Two step active charge indicator l On/Off operation trigger with delayed action – 0/1 binary logic l Automatic release of forces on reaction arm once controlled tightening is achieved, no jamming Predetermined torques can be set via changing the gear and setting the power setting step High speed combined with enormous safety As...

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Pneumatic Nutrunners

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Pneumatic Nutrunners Two-speed gearbox Pneumatic motor (handle) freely rotates on the gearbox aiding easy operation Ergonomically designed for ease of handling Quiet operation, impact and vibration free, compliant with HAVS legislation. Torques of up to 12,000 Nm l For continuous use in assembly, maintenance and production. l Plarad pneumatic nutrunners are specifically designed for a variety of tasks, including “Ex” environments prevalent in the oil, gas, mining industry. l Plarad DPM with manual 2-speed gearbox and Plarad DPA with automatic two-speed gearbox. l The low-vibration technology...

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Pneumatic Nutrunners DP Accessories DP with angle drive: easy to use even in otherwise inaccessible places thanks to its low height. The pneumatic motor and handle freely rotate on the gearbox. Handle and pneumatic motor freely rotate on the gearbox (greater than 360°) The offset gear makes it possible to move the wrench down long threads for nut sizes of up to AF 150 mm.

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Pneumatic Nutrunners Various extensions are available for deep fastenings and tight spaces. Fine adjustment is achieved via a pressure regulation unit

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16 Hydraulic Torque Wrenches

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Hydraulic Torque Wrenches MSX, MX-EC – powerful and variable! ars 800 b in tation ous ro tion! u Contin posi stroke very e ming! No jam l Long-lasting Plarad quality. l Fast operation thanks to optimum harmonisation with Plarad power packs. l Safety relief valve. l SQS-high-pressure safety cylinder – in case of housing fraction no leakage. l Easy servicing. l Compact dimensions. l Fine-toothed ratchet system offers high torque precision and prevents jamming. l Also available in an ATEX version (II 2 G ck II B T4) for Zone 1G. l Internationally patented technology.

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Hydraulic Torque Wrenches Precision and safety for each bolting case The fast-locking device allows quick and simple reversing of the tool and socket Available with adjustable handle Square socket adapters 360° rotatable hose connection, with swivel option MX-EC 10 TS MX-EC 20 TS MX-EC 45 TS Also available in a singlehose version – for even easier handling and positioning

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All PLARAD - Maschinenfabrik Wagner catalogs and technical brochures

  1. DA2docu

    1  Page

  2. Plarad catalog

    76  Pages

  3. Offset gear

    6  Pages

  4. MX-EC/MSX

    12  Pages

  5. K series

    16  Pages

  6. HPR

    7  Pages

  7. XVR/XVK

    2  Pages

  8. Sockets

    12  Pages

  9. TAX

    4  Pages

  10. Tensioner

    7  Pages

  11. Plarad XB 2

    3  Pages

  12. Plarad XB 1

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.