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PLANETA Catalogue ATEX Lifting Equipment No.1

PLANETA Catalogue ATEX Lifting Equipment No.1
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PLANETA Catalogue ATEX Lifting Equipment No.1

Product catalog summary
Overview
The document provides comprehensive details on PLANETA's hoisting equipment, emphasizing explosion protection features. It covers lever hoists, manual chain hoists, air chain hoists, rope winches, electric chain hoists, and EX-proof trolleys, focusing on their capacities and suitability for hazardous environments.
Explosion Protection
Explosion protection is vital for safety in environments with flammable gases or dust. The document discusses technical solutions, standards, and legal directives like the ATEX directives in the EU, explaining explosion conditions and preventive measures.
Product Specifications
  • Lever Hoist PLANETA – PREMIUM PRO-EX: Capacity up to 9000 kg, lightweight, robust design.
  • Manual Chain Hoist PREMIUM PRO with EX-protection: Capacity up to 10000 kg, suitable for hazardous areas with special surface treatment.
  • Air Chain Hoists: Capacity up to 25000 kg, compact, suitable for explosive and corrosive areas.
  • Rope Winches: Capacity up to 37000 kg, modern design, high-quality components.
  • Electric Chain Hoist PLANETA-GCH-EX: Capacity up to 5000 kg, solid cast aluminum housing, suitable for extreme conditions.
  • EX-proof Trolleys L87 and HD3N: Capacity up to 12500 kg, excellent corrosion protection.
  • Air Rope Hoist LIFTMASTER EHW: Capacity up to 120 kg, ideal for frequent small load movements.
Technical Information
The document details the classification of explosion-protected materials according to Directive 94/9/EC, including zone classifications and temperature classes. It provides guidelines for selecting appropriate equipment based on explosion risk and environmental conditions.
Conclusion
PLANETA emphasizes the importance of adhering to safety standards and regulations for explosion protection. The document serves as a comprehensive guide for selecting and using hoisting equipment in hazardous environments, ensuring safety and compliance with legal requirements.
Technical Document Summary
1. Specifications and Features
The document provides detailed specifications for various chain hoists and trolleys, including safety brakes, overload protection, tempered and galvanized load chains, and corrosion-resistant materials.
2. Manual Chain Hoists
Equipped with safety brakes, stainless steel pawls, and standard overload protection, these hoists feature tempered and galvanized load chains according to DIN EN 818-7-T standards.
3. Trolleys
Designed for rough use with excellent corrosion protection, available in push and gear type versions, suitable for explosion-proof environments.
4. Air Chain Hoists
The LIFTMASTER TCR series is designed for explosive and corrosive environments, offering variable speed control and smooth operation.
5. Performance and Capacity
Details performance data for each hoist type, including lifting and lowering speeds, air consumption, and weight capacities.
6. Additional Features
Includes chain bags, maintenance units, and air-powered trolleys, with order numbers for various configurations.
Overview: Detailed specifications and operational guidelines for the LIFTMASTER EHW air rope hoist and related equipment, covering models, capacities, control types, safety features, and air supply systems.
Specifications: The LIFTMASTER EHW air rope hoist is designed for small loads up to 120 kg, featuring a high-tensile steel rope and automatic disc brake.
Control Types: Hand-guided controls and separate push key pendant control with emergency shut-off button, complying with CE regulations.
Air Supply Systems: Describes spiral hose, drag hose, and C-track systems, with considerations for pressure maintenance and hose length.
Electric Chain Hoists: Details the PLANETA-GCH-EX electric chain hoists, highlighting cast aluminum housing, motor design, speed options, and safety features.
Electric Rope Winches: The PFW-EX series offers capacities from 250 kg to 3000 kg, suitable for explosive environments, with pressure-resistant electrical control casing and IP55 protection.
Key Considerations: Emphasizes proper air supply and pressure maintenance for optimal hoist performance.
Overview: Specifications and features of various winch types, including electric, pneumatic, and hydraulic models, designed for industrial applications.
Specifications: Lists dimensions, weights, lifting capacities, rope diameters, and motor power for different winch models.
Standard Features: Includes heavy-duty planetary gearboxes, steel drums, and safety features like load pressure brakes.
Available Options: Customizable with options like manual disengaging clutches and marine/offshore coating systems.
Applications: Suitable for compact, explosion-proof hoisting gear in environments like oil platforms.
Classification and Compliance: Complies with safety and operational standards, including ATEX certification.
Specifications:
Describes manual rope winches with optional ATEX certification, suitable for zone 2 and 22, complying with EN 13157, DIN 15020, and ATEX 95 standards.
Technical Details:
  • Max pulling force for the bottom cable layer is 1000 kg for TC-EX-1000 and 1500 kg for TC-EX-1500.
  • Max pulling force for the top cable layer is 587 kg for TC-EX-1000 and 844 kg for TC-EX-1500.
  • Crank force for the first cable position is 11 daN for TC-EX-1000 and 12 daN for TC-EX-1500.
  • Hoisting length per crank rotation at the first layer is 20 mm for TC-EX-1000 and 14 mm for TC-EX-1500.
  • Cable capacity is 25 m for TC-EX-1000 and 21 m for TC-EX-1500.
  • Cable diameter is 9 mm for TC-EX-1000 and 10 mm for TC-EX-1500.
  • Minimum breaking load of the cable is 51 kN for TC-EX-1000 and 63 kN for TC-EX-1500.
  • Own weight is 27 kg for TC-EX-1000 and 27.5 kg for TC-EX-1500.
Ordering Information:
Order numbers are provided for models with and without rope and hook.
See more

Catalog excerpts

PLANETA Catalogue ATEX Lifting Equipment No.1-2

Overview Explosion protection information Air rope hoist LIFTMASTER EHW What is explosion protection? Explosion protection is a branch of technology that deals with protecting against explosions or limiting their effects. This is a sensitive and complex topic that belongs to the safety engineering area and that requires preventive measures to be established. The pneumatic rope hoist LIFTMASTER EHW is a practical addition to the TC chain hoist program. This model is ideal for small load up to 120 kg that must be moved quite often. Page 4 - 7 Lever hoist PLANETA – PREMIUM PRO-EX Capacity up to...

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PLANETA Catalogue ATEX Lifting Equipment No.1-3

-proof applications

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PLANETA Catalogue ATEX Lifting Equipment No.1-4

Explosion protection What is explosion protection? Explosion protection is a branch of technology that deals with protecting against explosions or limiting their effects. This is a sensitive and complex topic that belongs to the safety engineering area and that requires preventive measures to be established. Explosion protection is dened by technical solutions such as types of protection and zone classications, is described by standards (e.g. IEC or EN) and is subject to constant changes. The legal provisions such as the European Union ATEX directives or the National Electrical Code (NEC) in...

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PLANETA Catalogue ATEX Lifting Equipment No.1-5

Explosion protection Labels CE European conformity 0123 ID no. of our certication body (TÜV-Süd) EX ATEX symbol per directive 94/9/EG II General industry device group (I = mining) 3 (Zone 2) Device category (certication of constructional safety by the manufacturer) 2 (Zone 1) Device category (certication by the manufacturer and deposit at a nominated independent certication body) G Gas D Dust E Per European standard Ex Explosion-proof c Constructive explosion protection IIC Explosion group T4 Temperature class

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PLANETA Catalogue ATEX Lifting Equipment No.1-6

Explosion protection Explosion protection information Zone classication According to ATEX Directive 95 (Directive 94/9/EC), as of 01/07/2003, manufacturers are obligated to produce hoists in accordance with the applicable rules, standards and regulations for explosion-protected operating materials, classied by EX class and identied accordingly. The customer must specify either a classication or an EX zone. Equipment group Equipment category for Ex atmosphere Constant, long-term or frequent When we have received this information, we can present you with a suitable quotation for the hoist you are...

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PLANETA Catalogue ATEX Lifting Equipment No.1-7

Explosion protection Technical Information for the versions BASIC version is appropriate for use in EX II 3 G IIB c T3 (Zone 2) : – Fast-moving parts and contact parts treated with special coatings – Galvanised load and hand chains – Trolley with cellulose buffer MEDIUM version is appropriate for use in EX II 2 G IIB c T3 (Zone 1) : – Fast-moving parts and contact parts treated with special coatings – Carrying and load hooks treated with special coating – Galvanised load and hand chains – Trolley with cellulose buffer HIGH version is appropriate for use in EX II 2 G IIC c T3 (Zone 1) : – Fast-moving...

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PLANETA Catalogue ATEX Lifting Equipment No.1-8

Lever hoist PLANETA – PREMIUM PROLever hoist PLANETA – PREMIUM PRO-EX The next development stage of the reliable PLH-PREMIUM lever hoist is the PREMIUM PRO. Thanks to a signicant weight saving, handling is improved. Despite this, the frame has been strengthened compared to the previous generation. Proven quality also ensures longevity and its design makes it very robust. Free-running mode When the selection switch is moved to the middle point, the unladen chain can easily be pulled though the device freely to the required usage length. This makes tensioning the chain easier. Load chain The tempered,...

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PLANETA Catalogue ATEX Lifting Equipment No.1-9

Lever hoist PLANETA – PREMIUM PRO- Safety brake with two stainless steel pawls Large, non-slip hand wheel Integrated chain guide Reversing lever with freerunning mode Chromed steel plate housing Extra-secure handle Drop-forged load hook with closed and tting safety latch Tempered and galvanized load chain acc. DIN EN 818-7-T or stainless steel for high version Chain end piece with robust plastic design

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PLANETA Catalogue ATEX Lifting Equipment No.1-10

-proof manual chain hoists PREMIUM PRO with EX-protection The PREMIUM PRO-EX gets a very special surface treatment and has some changes in design that allows you to use the manual chain hoist in explosion hazardous areas. It accords to EC-guide lines 94/9/EG (ATEX-standards). Three explosion clases are specied. We offer the versions Basic, Medium and High. Please ask us for more detailed informations in case of doubts. All around galvanization and chromatation Mud and dirt cannot harm this hoist! This protection begins with selflocking galvanized castle nuts, goes over bronze wheels and rustfree...

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PLANETA Catalogue ATEX Lifting Equipment No.1-11

-proof manual chain hoists Safety brake with two stainless steel pawls Standard overload protection (over 500 kg) Chain mounting for lower terminal link Swivelling top and bottom hook Chrome plated housing for best corrosion protection High quality spur gears Ball bearing mounted sprocket shaft Tempered and galvanized load chain acc. DIN EN 818-7-T or stainless steel for high version Drop-forged load hook with closed and tting safety latch

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PLANETA Catalogue ATEX Lifting Equipment No.1-12

Ball bearings L87-trolleys are manufactured in a higher quality for a very rough and unusual use. The trolleys have outstanding corrosion protection. All steel parts are electrolytically zinc plated. There are life-time lubricated ball bearings of high quality with seals inside the cast iron wheels. Their ball shaped surfaces offer a smooth and quiet run on any beam ange construction. The chain hoists PREMIUM PRO-EX of the same capacity as the trolley ts easily into the lugs with their top hook. Trolleys have rubber buffers at both sides! Wide adjustment for any ange width Discs of different...

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PLANETA Catalogue ATEX Lifting Equipment No.1-13

-proof trolleys SUPER-Corrosion protection (Basic/Medium) HD3N-trolleys have outstanding corrosion protection. All steel parts are electrolytically zinc plated. This is a must in wet rooms and in very aggressive environment. Larger ange width (size 2 - 4) are optional. Wheels t at and also tapered anges! Capacities up to 25 t on request. EX-protection version (High) Trolleys for use in environments with explosion danger (so-called exproof areas) are equipped with bronze wheels and sparkfree hand chains for EX-areas up to -Zone 1 II 2 G IIC T4. The trolleys accord to EC-Machine Directive 94/4/EG...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.