WebControl S

WebControl S

WebControl S

Product catalog summary
Overview: The WebControl S is an advanced surface inspection system designed for inline automatic quality inspection of webs, particularly in the aerospace sector. It features a compact, innovative design with a Windows-based system, offering unparalleled measuring and detection performance.
System Features: The system includes the Pixargus Hybrid Power multi-camera sensor capable of 100% surface inspection at various process speeds. It supports simultaneous measuring and testing tasks, thanks to its innovative sensor unit design.
Sensor Unit: The sensor unit is constructed from stainless steel and aluminum, with encapsulated multi-camera sensors. It supports web widths from 20 to 3,500 mm and is rated at protection class IP 64, making it suitable for harsh production conditions.
Lighting Unit: Integrated high-power LED lighting ensures symmetrical light distribution and maximum intensity, allowing for the detection of structural irregularities and material defects.
Computer and Operator Panel: The system includes an industrial computer with Intel-Core i technology and a 21.5" MultiTouch operator panel. The Pixargus Human Machine Interface offers intuitive control with multi-touch functionality.
Software: The WebControl S software features autofocus, password-protected user modes, automatic setup, and a high-capacity detection engine. It provides extensive statistical features and supports data export to Excel.
Applications: The system is used for inspecting various aerospace products, including textile and leather fabrics, non-woven filters, CFRP products, foils, and metal fabrics.
Specifications: The system uses an optical, non-contact measuring principle with a field range from 20 to 3,500 mm, resolution of ≥ 10 μm, and a scanning rate of up to 80 kHz. It supports line speeds of < 1,000 m/min and offers various interfaces, including LAN/Ethernet, WiFi, and USB 3.0.
Compliance and Options: The system is CE compliant and offers optional interfaces and features upon request.
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Catalog excerpts

WebControl S-1

BUILDING & INFRASTRUCTURE MEDICAL ENGINEERING CONSUMER GOODS WebControl S Surface inspection system The latest generation of the WebControl S system is a milestone in inline automatic quality inspection of webs. Surface UCT PROD ICATIONS IF SPEC aeroplane interior equipment Compact. Innovative. Windows®-based. Supplied on turnkey basis. Unparalleled measuring and detection performance. Latest state-of-the-art operator panel, default parameter setting, high-capacity software system. 100% surface inspection of webs at low and high process speeds. Several measuring and testing tasks can be performed simultaneously thanks to the innovative Pixargus Hybrid Power multi-camera sensors Thanks to the innovative array design of the sensor head, web widths of up to 3,500 mm can be flexibly handled as standard. Thus WebControl S achieves an unrivalled scalability. The choice of material makes the system perfectly suited for continuous operation under harsh production conditions Lighting unit • Lighting integrated in sensor head unit; using high-power LEDs • Long service life • Symmetrical light distribution in the measuring field • Maximum light intensity • A/C and ventilation filters made of WebControl Surface (WC S) Aerospace Sensor unit • Innovative sensor unit in turnkey array design • Sturdy stainless steel and aluminium construction • Completely encapsulated multi-camera sensors at fixed distances • Web widths: 20 to 3,500 mm • Protection class IP 64 • Textile and leather fabrics for Sensors • Pixargus Hybrid Power multi-camera sensor, consisting of GigE CMOS camera sensors • Able to detect differences in colour Typical AEROSPACE products inspected System features The high-power LED lighting element provides for an optimally and uniformly lit measuring field and ensures excellent measuring and inspection results. Structural irregularities/material defects (specks, pores, scratches, cracks or grooves ...), which were not detectable in the past, can now be immediately captured and processed by the camera sensors. Computer/Cabinet/Operator panel • Industrial computer with Intel®-Core i technology • Microsoft Windows® operating system • Fully integrated Pixargus stainless steel cabinet, all cabling approved for industrial use, protection class IP 54. • 21.5“ MultiTouch operator panel, 1920 x 1080 full HD “Tailor-made” stainless steel cabinet accommodating all integrated computer and electrical components. Newly developed, intuitive Pixargus Human Machine Interface with optimized graphical display: Multi-touch functionality for moving objects across the screen and zooming in and out by two-finger gestures. Pixargus WebControl S Software • Autofocus function • 3 different user modes, password protected • Automatic set-up (no new set-up for recurring products/articles); start-up mode for optimized set-up (optional) • High-capacity detection and measuring engine • Interactive system status information • Storage/loading of all measuring results in log files • Storage of product-specific recipes/article parameters/internal database • Wide range of statistical features (online or offline), evaluations by product, date, charge, coil etc. All functions controllable via MultiTouch panel. The new WebControl S software demonstrates how intelligent “machine vision” works: MultiArea, now allowing as many fields of view as desired to be set per camera; the new autofocus reduces set-up times; the coating check; Defect Density Management (DDM) – and much more! non-woven fabric • CFRP products for lightweight construction • Foils for panes • Metal fabric for filters (e.g. exhaust filters) • Other metal webs • and many more Pixargus Datamaster 4.0 availabl

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WebControl S-2

WebControl S Surface inspection system System features Inspected items Webs (woven/non-woven), foils, film Measuring principle Optical, non-contact Measuring field Number of measured pixels Scanning rate Line speed Standard version. Other features on request. Other specifications Interfaces LAN/Ethernet TCP/IP IEEE 802.3, WiFi IEEE 802.11, USB 3.0, digital I/O 24VDC Optional interfaces OPC, RFID, SPS, VGA splitter, RS 232, industrial fieldbuses, e.g. ProfiNet, Profibus-DP, Device-Net, incremental rotary encoder, marking system, etc. Power supply Protection class PIXARGUS GMBH Monnetstraße 2 D-52146...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.