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ProfilControl 7 S

ProfilControl 7 S

ProfilControl 7 S

Product catalog summary
Introduction
The Profi lControl 7 S is an advanced system for inline automatic quality inspection of profiles, sealings, tubing, tubes, and cables. It represents a significant advancement in surface inspection technology, particularly for the automotive industry.

System Features and Benefits
The Profi lControl 7 S is compact, innovative, and Windows-based, offering unparalleled measuring and detection performance. It includes a state-of-the-art operator panel and high-capacity software system.

Sensors
The system uses Pixargus Hybrid Power multi-camera sensors, with 1-8 GigE CMOS camera sensors capable of detecting color differences. This allows for 100% surface inspection of multiple product strands simultaneously.

Sensor Head
The sensor head is made of anodized aluminum and stainless steel, featuring a sturdy design with up to 8 encapsulated multi-camera sensors. It includes an integrated lighting unit and offers easy access for rapid setup during production.

Lighting Unit
Integrated high-power LEDs provide symmetrical light distribution, ensuring excellent inspection results by capturing previously undetectable irregularities.

Computer/Cabinet/Operator Panel
The system includes an industrial computer with Intel-Core i technology and a Microsoft Windows operating system. It features a 21.5" MultiTouch operator panel with intuitive Pixargus Human Machine Interface.

Software
The Profi lControl 7 software includes autofocus, multiple user modes, automatic setup, and extensive data storage capabilities. It supports intelligent machine vision with features like MultiArea, autofocus, and Defect Density Management.

Typical Automotive Products Inspected
The system inspects various automotive products, including sealing profiles, windshield wipers, trims, metal profiles, and edge protection profiles.

Product Specifications
The system inspects plastic, rubber, and metal profiles using an optical, non-contact measuring principle. It offers a measuring field of up to 85 mm in diameter, a resolution of ≥ 50 μm, and a scanning rate of 100 Hz to 8 kHz.

Dimensions and Weight
The system measures 590 mm in width, 2,040 mm in height, and 1,180 mm in depth, with a weight of 200 kg.

Other Specifications
Interfaces include LAN/Ethernet, WiFi, USB 3.0, and digital I/O. Optional interfaces and power supply specifications are also provided. The system is CE compliant and offers a protection class of IP 54.

Contact Information
Pixargus GmbH, Monnetstraße 2, D-52146 Würselen, Germany. Phone: +49 - (0)2405 479 08-0, Fax: +49 - (0)2405 479 08-11, Email: [email protected], Website: www.pixargus.de
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Catalog excerpts

ProfilControl 7 S-1

BUILDING & INFRASTRUCTURE MEDICAL ENGINEERING CONSUMER GOODS ProfilControl 7 S Inline surface inspection The new system generation – ProfilControl 7 – is a milestone in inline automatic quality inspection of profiles, sealings, tubing, tubes and cables. Surface UCT PROD ICATIONS IF SPEC doors ... • Trims and cover fillets • Metal profiles for car bodies and drive trains • Window shaft seals • Edge protection profiles • and many more Compact. Innovative. Windows®-based. Supplied on turnkey basis. Unparalleled measuring and detection performance. Latest state-of-the-art operator panel, default parameter setting, high-capacity software system. 100% surface inspection of one or several strands of product, several measuring and testing tasks can be performed simultaneously thanks to the innovative Pixargus Hybrid Power multi-camera sensors. The new sensor head technology allows up to 8 sensors to be used at the same time; the system dispenses with the otherwise common C-type slot, which is less suitable for this type of measurements. The sensor head can be easily opened providing for a rapid start-up also when being set up in the line during running production. The choice of material makes the system perfectly suited for continuous operation under harsh production conditions. Lighting unit • Lighting integrated in sensor head unit; using high-power LEDs • Long service life • Symmetrical light distribution around the entire profile • Maximum light intensity • Profiles for windshield wipers Sensor head • Newly developed, innovative sensor head design, made of anodized aluminium and stainless steel • Sturdy design • 1-8 completely encapsulated multi-camera sensors at fixed distances • Integrated unit for lighting the measuring field • Opening width: 90 mm • Protection class IP 64 • Sealing profiles for car bodies, hoods, Sensors • Pixargus Hybrid Power multi-camera sensor, consisting of 1-8 x GigE CMOS camera sensors • Able to detect differences in colour Typical AUTOMOTIVE products inspected System features New LED lighting element provides for an optimally and uniformly lit measuring field and ensures excellent measuring and inspection results. Irregularities/defects (specks, pores, scratches, cracks or grooves ...),which were not detectable in the past, can now be immediately captured and processed by the camera sensors. Computer/Cabinet/Operator panel • Industrial computer with Intel®-Core i technology • Microsoft Windows® operating system • Fully integrated Pixargus stainless steel cabinet, all cabling approved for industrial use, protection class IP 54. • 21.5“ MultiTouch operator panel, 1920 x 1080 full HD “Tailor-made” stainless steel cabinet accommodating all integrated computer and electrical components. Newly developed, intuitive Pixargus Human Machine Interface with optimized graphical display: Multi-touch functionality for moving objects across the screen and zooming in and out by two-finger gestures. Pixargus ProfilControl 7 Software • Autofocus function • 3 different user modes, password protected • Automatic set-up (no new set-up for recurring products/articles); start-up mode for optimized set-up (optional) • High-capacity detection and measuring engine • Interactive system status information • Storage/loading of all surface inspection data/ measuring results in log files • Storage of product-specific recipes/article parameters/internal database • Wide range of statistical features (online or offline), evaluations by product, date, charge, coil etc. All functions controllable via MultiTouch panel. The new ProfilControl 7 software demonstrates how intelligent “machine vision” works: MultiArea, now allowing as many fields of view as desired to be set per camera; the new autofocus reduces set-up times; intelligent hole and flock inspection, a very important feature for automotive profiles; the coating check function; variable extrusion and Defect Density Management (DDM) – and much more! Pixa

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ProfilControl 7 S-2

ProfilControl 7 S Inline surface inspection System features Inspected items Plastic, rubber and metal profiles Measuring principle Optical, non-contact Measuring field Number of measured pixels Scanning rate Line speed Standard version. Other features on request. Dimensions and weight Width (W) Height: incl. ”traffic lights” (H) Other specifications Interfaces LAN/Ethernet TCP/IP IEEE 802.3, WiFi IEEE 802.11, USB 3.0, digital I/O 24VDC Optional interfaces OPC, RFID, SPS, VGA splitter, RS 232, industrial fieldbuses, e.g. ProfiNet, Profibus-DP, Device-Net, incremental rotary encoder, marking system, etc....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.