ProfilControl 7 R
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BUILDING & INFRASTRUCTURE MEDICAL ENGINEERING CONSUMER GOODS ProfilControl 7 R Surface inspection (laboratory analysis) The new system generation – ProfilControl 7 – is a milestone in automatic quality inspection. With a PC7 R system, it has now become possible to automate optical analyses in laboratories. Surface UCT PROD ICATIONS IF SPEC EPDM or TPE for, e.g. • Sealing profiles • Profiles for windshield wipers • Trims and cover fillets • Window shaft seals • Edge protection profiles • and many more ProfilControl 7 Roughness (PC7 R) Automotive Compact. Innovative. Windows®-based. Supplied on turnkey basis. Unparalleled measuring and detection performance. Latest state-of-the-art operator panel, default parameter setting, high-capacity software system. PC7 shows its strengths in the blending shop, at the very beginning of the process. This is the most efficient way to determine the compound quality and ensure an optimal production process. 100% inspection of particle size distribution in compounds; several measuring and testing tasks can be performed simultaneously thanks to the innovative Pixargus Hybrid Power multi-camera sensors Sensor head • Newly developed, innovative sensor head design, made of anodized aluminium and stainless steel • Sturdy design • 1 completely encapsulated multi-camera sensor at fixed distances • Integrated unit for lighting the measuring field • Detection widths: 20/40 mm • Protection class IP 64 Compound strands made of Sensors • Pixargus Hybrid Power multi-camera sensor, consisting of 1x GigE CMOS camera sensors Typical AUTOMOTIVE products inspected System features The new sensor head technology allows the multicamera sensors to be optimally adjusted for the analysis of the compound strands. The further enhanced design provides additional flexibility to set different inspection widths within a range from 20 to 40 mm, as requested by the customer. Lighting unit • Lighting integrated in sensor head unit; using high-power LEDs • Long service life • Symmetrical light distribution around the entire profile • Maximum light intensity New LED lighting element ensures an optimally and uniformly lit measuring field. The measurement/inspection of the test strands provides excellent results in the μm range. Computer/Cabinet/Operator panel • Industrial computer with Intel®-Core i technology • Microsoft Windows® operating system • Fully integrated Pixargus stainless steel cabinet, all cabling approved for industrial use, protection class IP 54. • 21.5“ MultiTouch operator panel, 1920 x 1080 full HD “Tailor-made” stainless steel cabinet accommodating all integrated computer and electrical components. Newly developed, intuitive Pixargus Human Machine Interface with optimized graphical display: Multi-touch functionality for moving objects across the screen and zooming in and out by two-finger gestures. Pixargus ProfilControl 7 Software • Autofocus function • 3 different user modes, password protected • Automatic set-up (no new set-up for recurring products/articles); start-up mode for optimized set-up (optional) • High-capacity detection and measuring engine • Interactive system status information • Storage/loading of all measuring results in log files • Storage of product-specific recipes/article parameters/internal database • Wide range of statistical features (online or offline), evaluations by product, date, charge, coil etc. All functions controllable via MultiTouch panel. The new ProfilControl 7 software demonstrates how intelligent “machine vision” works: Thanks to the parameterized system with default settings, operation is extremely easy. The operator receives the analysis results as clearly structured diagrams and/or as charts. If desired, the generated data can be processe

ProfilControl 7 R Surface inspection (laboratory analysis) System features Inspected items Extruded compound strands (laboratory analysis) Measuring principle Optical, non-contact Measuring field Number of measured pixels Scanning rate Line speed Standard version. Other features on request. Dimensions and weight Width (W) Height: incl. ”traffic lights” (H) Other specifications Interfaces LAN/Ethernet TCP/IP IEEE 802.3, WiFi IEEE 802.11, USB 3.0, digital I/O 24VDC Optional interfaces OPC, RFID, SPS, VGA splitter, RS 232, industrial fieldbuses, e.g. ProfiNet, Profibus-DP, Device-Net, incremental...