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ProfilControl 7 The Original

ProfilControl 7 The Original

ProfilControl 7 The Original

Product catalog summary
Overview: ProfilControl 7 by PIXARGUS is an advanced system for inline inspection of profiles and round products, offering 360° geometry measurement and 100% surface inspection in a single sensor unit. It is designed for various industries including automotive, aerospace, medical engineering, and consumer goods.
Key Features:
  • 360° Geometry Measurement: Utilizes high-precision optics and algorithms to measure distances, angles, and radii in real-time, ensuring deviations from reference contours are detected promptly.
  • Surface Inspection: Employs up to 8 high-capacity multi-camera sensors to detect defects such as bubbles, scratches, and grooves in real-time.
  • DualVision Technology: Combines dimension measurement and surface inspection, offering cost savings and enhanced user-friendliness with a 21.5" multi-touch screen.
  • Modular and Customizable: The system is adaptable to various production needs, offering standard, factory, basic, and engineered solutions.
  • Industry 4.0 Ready: Capable of networking with other sensors and systems, providing integrated data analysis for quality control.
Applications:
  • Automotive: Inspects sealing profiles, hoses, and metal profiles for car bodies.
  • Aerospace: Suitable for aircraft door seals, hydraulic hoses, and onboard system cables.
  • Medical Engineering: Inspects ultra-thin tubing and high-precision profiles for medical equipment.
  • Consumer Goods: Inspects plastic profiles, straws, and sealing profiles for home appliances.
  • Building & Infrastructure: Inspects window profiles, metal and plastic tubes, and cables.
Technical Specifications:
  • Precision: Achieves a measuring tolerance better than +/-10 µm.
  • Processing Speed: Capable of processing up to 800 million pixels per second.
  • Lighting Technology: Combines LED and laser technology for enhanced measurement capabilities.
Company Information: PIXARGUS GmbH, based in Würselen, Germany, specializes in optical inline measurements and inspection systems. The company offers comprehensive after-sales services including maintenance, training, and technical support.
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Catalog excerpts

ProfilControl 7 The Original-1

Inline inspection of profiles and round products 360° geometry. 100% surface. Also all-in-one.

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ProfilControl 7 The Original-2

Small. Smart. Fast. The benchmark in quality control: ProfilControl 7 The 7th system generation developed by measuring technology experts PIXARGUS sets benchmarks in automated quality inspection of extruded products. ProfilControl 7 is the first system to combine 360° dimension measurement and 100% surface inspection within one single sensor unit. By applying multi-zone scanning, PIXARGUS is entering entirely new spheres of vision. Several measuring and testing tasks can be performed simultaneously thanks to virtual camera functions implemented by PIXARGUS. This takes data precision and defect...

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ProfilControl 7 The Original-3

360° geometry measurement High-precision optics and sophisticated algorithms allow ProfilControl 7 Dimension to handle profile geometries of any kind and complexity and measure distances, angles, radii and combinations thereof through 360° of the product in real time. The system immediately indicates any most minute deviation from the reference contour – before out-of-spec limits are reached. This allows the operators to most effectively control and optimize the production process. Precision means leaving nothing to chance. A specially developed calibration of the laser-camera system forms the...

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ProfilControl 7 The Original-4

Enhanced user-friendliness provided by a 21.5“ multi-touch screen and a clearly structured cockpit Smart. Two have become one: PC7 DualVision is the first system to combine 360° dimension measurement and 100 % surface inspection in one common sensor unit – with the additional advantage of real cost savings. The innovative illumination concept with an integrated light ring and a line laser provides an extremely homogeneously illuminated measuring field. Maximum modularity Whether for variable extrusion products, drill hole inspection or print checks … with our wide range of software modules you...

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ProfilControl 7 The Original-5

Industry 4.0 ready, as it can be networked i.e. via OPC UA with other sensors, measuring systems and a PLC environment. It interlinks the quality data measured by the sensors and combines them into an integrated data map. Thus the user can analyze the results within a coherent context and condense “big data” to what is really needed. Inline inspection with maximum flexibility and ergonomic design. The extremely compact design of the overall system and a sensor head that can be conveniently opened make it extremely easy to move the system flexibly into or out of the line during running production...

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ProfilControl 7 The Original-6

PIXARGUS Software ProfilControl 7 Surface ProfilControl 7 Surface recognizes topographic and non-topographic irregularities smaller than 1/10 mm with highest precision. Human Machine Interface: As in a cockpit, the operator can see the images of the 8 cameras all at the same time. All measurements are compared with a reference contour and archived. Numerous different analysis functions make the production process transparent. The revised editor makes the generation of inspection reports even more user-friendly now. Also available as a stand-alone feature. The DualVision technology: Both the surface...

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ProfilControl 7 The Original-7

For every application a tailor-made solution Inline inspection and versatility of application in the automotive sector guarantees economy, efficient use of resources and high quality. Typical automotive products inspected • Sealing profiles for car bodies, hoods, doors • Hoses for brakes, A/C, cooling systems • Profiles for windshield wipers • Metal profiles for car bodies and drive trains Trims and cover fillets Window shaft seals Edge protection profiles and many more Profile or surface, compounds or webs. Guaranteed safety and quality for high-end materials. Typical aerospace products inspected...

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ProfilControl 7 The Original-8

We offer solutions that don’t stop at the counter We know that the success of your products also lies in our hands. Therefore we also assume after sales responsibility for our optical systems. We offer a wide range of individual services for our customers, covering everything from support during commissioning and regular maintenance through to annual calibration service on site. We offer operator training so that our customers can be sure to get the most out of our systems. Our Support Team is ready to help you with any technical question you may have. PIXARGUS does business based on partnership...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.