ProfilControl 7 FFI
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BUILDING & INFRASTRUCTURE MEDICAL ENGINEERING CONSUMER GOODS ProfilControl 7 FFI FreeFall inspection – Surface inspection of single pieces The new system generation – ProfilControl 7 – is a milestone in inline automatic quality inspection of profiles, sealings, tubing, tubes and cables. UCT PROD ICATIONS IF SPEC Single piece • Precision parts/precision tubes • Rubber joints/seal parts • Small parts of different materials • and many more Compact. Innovative. Windows®-based. Supplied on turnkey basis. Unparalleled measuring and detection performance. Latest state-of-the-art operator panel, default parameter setting, high-capacity software system. 100% surface inspection, several measuring and testing tasks can be performed simultaneously thanks to the innovative Pixargus Hybrid Power multi-camera sensors. The new sensor head technology allows up to 8 sensors to be used at the same time; the system dispenses with the otherwise common C-type slot, which is less suitable for this type of measurements. The sensor head can be easily opened providing for a rapid start-up also when being set up in the line during running production. The choice of material makes the system perfectly suited for continuous operation under harsh production conditions. Lighting unit • Lighting integrated in sensor head unit; using high-power LEDs • Long service life • Symmetrical light distribution around the entire profile • Maximum light intensity made of metal or plastics ProfilControl 7 FreeFall Inspection (PC7 FFI) Automotive Sensor head • Newly developed, innovative sensor head design, made of anodized aluminium and stainless steel • Sturdy design • 1-8 completely encapsulated multi-camera sensors at fixed distances • Integrated unit for lighting the measuring field • Opening width: 90 mm • Protection class IP 64 • Individually cut-to-length micro tubes Sensors • Pixargus Hybrid Power multi-camera sensor, consisting of 1-8 x GigE CMOS camera sensors Typical AUTOMOTIVE products inspected System features New LED lighting element provides for an optimally and uniformly lit measuring field and ensures excellent measuring and inspection results. Irregularities/defects (specks, pores, scratches, cracks or grooves ...), which were not detectable in the past, can now be immediately captured and processed by the camera sensors. Computer/Cabinet/Operator panel • Industrial computer with Intel®-Core i technology • Microsoft Windows® operating system • Fully integrated Pixargus stainless steel cabinet, all cabling approved for industrial use, protection class IP 54. • 21.5“ MultiTouch operator panel, 1920 x 1080 full HD “Tailor-made” stainless steel cabinet accommodating all integrated computer and electrical components. Newly developed, intuitive Pixargus Human Machine Interface with optimized graphical display: Multi-touch functionality for moving objects across the screen and zooming in and out by two-finger gestures. Pixargus ProfilControl 7 Software • Autofocus function • 3 different user modes, password protected • Automatic set-up (no new set-up for recurring products/ articles); start-up mode for optimized set-up (optional) • High-capacity detection and measuring engine • Interactive system status information • Storage/loading of all surface inspection data/ measuring results in log files • Storage of product-specific recipes/ article parameters/internal database • Wide range of statistical features (online or offline), evaluations by product, date, charge, coil etc. All functions controllable via MultiTouch panel. The new ProfilControl 7 software demonstrates how intelligent “machine vision” works: MultiArea, now allowing as many fields of view as desired to be set per camera; the new autofocus reduces set-up times; edge detection for checking the tube edges; Defect Density Management (DDM) – and much more! Pixargus Datamaster 4.

FreeFall inspection -Surface inspection of single pieces System features Inspected items Cut-to-length micro profiles/tubing/tubes/cables made of rubber, plastics or metal up to 10 cm long (as standard) Measuring principle Optical, non-contact Measuring field < 30 mm in diameter Number of measured pixels Up to 800 million per second (W) Capacity/throughput rate < 1,000 pieces/min, inspection in inclined freefall mode Standard version. Other features on request. Height: incl. "traffic lights” (H) 2,100 mm Other specifications Interfaces LAN/Ethernet TCP/IP IEEE 802.3,...