ProfilControl 7 DualVision - Automotive
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BUILDING & INFRASTRUCTURE MEDICAL ENGINEERING CONSUMER GOODS ProfilControl 7 DualVision Combination of surface inspection and 360° dimension measurement The new system generation – ProfilControl 7 – is a milestone in inline automatic quality inspection of profiles, sealings, tubing, tubes and cables. UCT PROD ICATIONS IF SPEC • Profiles for windshield wipers made of EPDM/TPE with or without spoiler • Plastic tubes • Cables and tubing • Interior and exposed trims and cover fillets • Profiles and trims made of steel and NF metals for car bodies and drive trains The new sensor head technology allows up to 8 sensors to be used at the same time; the system dispenses with the otherwise common C-type slot, which is less suitable for this type of measurements. The sensor head can be easily opened providing for a rapid start-up also when being set up in the line during running production. The choice of material makes the system perfectly suited for continuous operation under harsh production conditions. Lighting unit • Combined lighting unit consisting of high-power LEDs and lasers for triangulation • Long service life • Symmetrical light distribution around the entire profile • Maximum light intensity car bodies, hoods, flaps, doors 100% surface inspection and 360° dimension measurement of one or several strands of product, several measuring and testing tasks can be performed simultaneously thanks to the innovative Pixargus Hybrid Power multi-camera sensors. Sensor head • Newly developed, innovative sensor head design, made of anodized aluminium and stainless steel • Sturdy design • 1-8 completely encapsulated multi-camera sensors at fixed distances • Integrated unit for lighting the measuring field • Opening width: 90 mm • Protection class IP 64 • Hoses for brakes, A/C, cooling systems Compact. Innovative. Windows®-based. Supplied on turnkey basis. Unparalleled measuring and detection performance. Latest state-of-the-art operator panel, default parameter setting, high-capacity software system. Sensors • Pixargus Hybrid Power multi-camera sensor, consisting of 1-8 x GigE CMOS camera sensors • Able to detect differences in colour • Sealing profiles made of EPDM/TPE for ProfilControl 7 DualVision (PC7 DV) Automotive Inline system consisting of two integrated units: PC7 S surface inspection and PC7 DX dimension measurement. Typical AUTOMOTIVE products inspected System features The combination of LED and laser technology provides for an optimally and uniformly lit measuring field and ensures excellent measuring and inspection results. Irregularities/defects (specks, pores, scratches, cracks or grooves ...), which were not detectable in the past, can now be immediately captured and processed by the camera sensors. Computer/Cabinet/Operator panel • Industrial computer with Intel®-Core i technology • Microsoft Windows® operating system • Fully integrated Pixargus stainless steel cabinet, all cabling approved for industrial use, protection class IP 54. • 21.5“ MultiTouch operator panel, 1920 x 1080 full HD “Tailor-made” stainless steel cabinet accommodating all integrated computer and electrical components. Newly developed, intuitive Pixargus Human Machine Interface with optimized graphical display: Multi-touch functionality for moving objects across the screen and zooming in and out by two-finger gestures. Pixargus ProfilControl 7 Software • Autofocus function • 3 different user modes, password protected • Automatic set-up (no new set-up for recurring products/ articles); start-up mode for optimized set-up (optional) • High-capacity detection and measuring engine • Interactive system status information • Storage/loading of all surface inspection data/ measuring results in log files • Storage of product-specific recipes/ article parameters/internal database • Wide range of statistical features (online or offline), evaluations by product, date, charge, coil etc. All functions controllable via MultiTouch panel. The new ProfilControl 7 software demonstrates how intelligent “machine vision” works: MultiArea, now allowing as many fields of view as desired to be set per camera; the new autofocus reduces set-up times; intelligent hole and flock inspection, a very important feature for automotive profiles; the coating check function; variable extrusion and Defect Density Management (DDM) – and much more! Pixa

ProfilControl 7 DualVision Combination of surface inspection and 360° dimension measurement System features Inspected items Profiles/hoses/tubing/tubes/cables made of rubber, plastics or metal Measuring principle Optical, non-contact Measuring field < 85 mm in diameter Measuring accuracy < 10 pm (0.01% of the field of view) Number of measured pixels Up to 800 million per second Line speed < 80 m/min (W) Standard version. Other features on request. Other specifications Interfaces LAN/Ethernet TCP/IP IEEE 802.3, WiFi IEEE Optional interfaces OPC, RFID, SPS, VGA...