PIPE BENDING SYSTEMS SYSTEMS THAT MAKE A DIFFERENCE Product overview – simply smart

simply smart. A SYSTEM MUST BE SMART WE THINK SYSTEMATICALLY FOR YOUR SUCCESS For more than five decades, TRACTO-TECHNIK has been a reputable partner in processing pipes. During this time we have acquired comprehensive experience in the mechanical working and machining of pipes. One thing to have emerged from this is the system for processing media-bearing pipes: PIPE BENDING SYSTEMS. This reflects our core competence: Thinking in terms of system solutions for the processing of pipes. The best system for single-part and small-series production with great product variety. We think around the problem:...

customised tubing and in its prefabrication, our experienced staff generate solutions that go far beyond the standard and prove convincing at all levels of the industry. Our expertise as a system provider distinguishes us clearly from our competitors, because we take command over all facets of the system. This involves not only the provision of innovative machine technology, ingenious measuring technology and intelligent software solutions, but also an excellent consulting service to accompany you in all projects from beginning to end, plus outstanding service. An all-round concept.

simply smart. 1 Customised tubing 2 Software-supported customised tubing 3 Integrated customised tubing A SYSTEM MUST BE SCALABLE FUNCTIONAL AND FLEXIBLE FOR YOUR PROCESSES Sometimes at the beginning of a project it is not yet possible to foresee which additional problems are likely to emerge as work unfolds, and consequently which competences are likely to be required in the future. PIPE BENDING SYSTEMS fits your requirements and we think of ourselves in this context as your system partner. That means: We accompany you right from the planning stage up to the maintenance stage in all of your...

8 Integrated automated just in time prefabrication 7 Integrated automated prefabrication TUBOMAT TUBOBEND TUBOMAT TUBOBEND TUBOMAT TUBOBEND PIPEFAB BE/HE TUBOCONTROL TUBOSCAN TUBOMAT TUBOBEND TUBOMAT TUBOBEND TUBOBEND TUBOTRON PIPEFAB BE/HE TUBOCONTROL TUBOSCAN TUBOCONTROL TUBOSCAN TUBOCONTROL TUBOSCAN

CUSTOMISED TUBING LEVEL 1: CUSTOMISED TUBING Manual measurement data serve as input data for the manufacture of customised tubing. Bending data must be determined without software support and then entered into the machine‘s controller. TUBOMAT PERFORMANCE/ADVANTAGES • eduction in warehousing of fittings R • Reduction in welded seams (and inspections thereof) or screw connections • Higher flexibility • Reduction in risk and cost LEVEL 2: SOFTWARE-SUPPORTED CUSTOMISED TUBING On the basis of material-specific guidelines, pipe bending data can be calculated and documented from the measurement data...

LEVEL 3: INTEGRATED CUSTOMISED TUBING Through the use of software and measurement technology, in addition to the networking of workstations, there emerges a continuous digital data flow from the measurement data to the manufacturing data, and that flow also incorporates the quality assurance. 3 PERFORMANCE/ADVANTAGES • Networking of workstations • Continuous, consistent data flow • Integration of machine technology, software and measuring technology • Cross-functional work (construction, manufacture, assembly) • Documentation and traceability • Reproducibility • Optimised work preparation • Production-specific...

LEVEL 4: PREFABRICATION As entry data for the manual prefabrication, CAD data (technical drawings) are available. Bending data must be determined without software support and then entered into the machine‘s controller. Simple components and pipe bends can thus be manufactured through centralised production. PERFORMANCE/ADVANTAGES • Simple bending data LEVEL 5: SOFTWARE-SUPPORTED PREFABRICATION With the aid of software and on the basis of material-specific guidelines, CAD data of the components can be converted into manufacturing data, transferred to bending machines and documented. TUBOBEND PERFORMANCE/ADVANTAGES...

LEVEL 6: INTEGRATED PREFABRICATION The networking of the workstations and the inte­ gration of machines, software and measuring technology enable an effective central manufacture of the components. A continuous data flow from construction to quality assurance is guaranteed. PERFORMANCE/ADVANTAGES • Networking of workstations • Continuous, consistent data flow • Integration of machine technology, software and measuring technology • Cross-functional work (construction, manufacture, assembly) • Documentation and traceability • Reproducibility • Optimised work preparation • Production-specific data...

AUTOMATED PREFABRICATION LEVEL 7: INTEGRATED AUTOMATED PREFABRICATION Networked workstations and the integration of software and measuring technology with CNC machine technology enable an effective central manufacture of single-part or mass-produced components. A comprehensive planning of manufacturing is possible. PERFORMANCE/ADVANTAGES • Networking of workstations • Continuous, consistent data flow • Integration of CNC machine technology, software and measuring technology • Cross-functional work • Reduction in material / trim-loss optimisation • Extension of manufacturing possibilities • Reduction...

LEVEL 8: INTEGRATED, AUTOMATED JUST IN TIME (JIT) PREFABRICATION With a daily update of the planning requirement in the context of the integrated, automated prefabrication, a Just-In-Time manufacturing can be realised. The most extensive networking of the workstations, together with the use of comprehensive software functionalities ensure for an optimised work flow. PERFORMANCE/ADVANTAGES Extending Level 7: • Reduction in warehousing • Manufacturing tailored to requirement • Highly automated manufacturing/assembly • Clocked assembly/continuous flow production

TUBOMAT: PROCESSING CENTRE FOR HYDRAULIC PIPES MACHINE TYPE TUBOMAT BENDING PERFORMANCE (STEEL TUBE) Ø 48,3 x 4,0 mm MAXIMUM BENDING RADIUS 145 mm The processing functions of sawing, deburring, cutting ring assembly, flaring and chamfering can be individually integrated. TUBOBEND: SEMI-AUTOMATIC PIPE BENDING MACHINES MAXIMUM BENDING RADIUS BENDING PERFORMANCE (STEEL TUBE) Ø 16,0 x 2,0 mm MACHINE TYPE