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PIONEER MAGNETICS
Product Catalogue 2013

Product Catalogue 2013

Product catalog summary

Overview: The document is a technical catalog from Pioneer Magnetics, detailing power converters and related systems. It includes specifications for AC-DC isolated and non-isolated converters, DC-DC converters, power racks, intelligent power supplies, and power distribution units. Key features include power factor correction, protection mechanisms, and environmental specifications.

AC-DC Isolated Converters: These converters are categorized by voltage levels and range from 1KW to 30KW in power output. They are designed for various applications, including programmable and high-power needs, with standard sizes of 5”x5” and larger for high power models.

AC-DC Non-Isolated Converters: These single output converters have power outputs ranging from 1KW to 20KW and voltage outputs between 250VDC and 400VDC. They are compact, with sizes like 3.5”x5” and 5”x5”.

DC-DC Converters: The catalog lists both isolated and non-isolated DC-DC converters, with power outputs from 0.5KW to 10KW, suitable for various industrial applications.

Power Racks and Intelligent Systems: Power racks are being updated, and intelligent power supplies offer remote and local control functions, battery management, and monitoring capabilities.

Power Distribution Units (PDUs): Designed for mobile and stationary applications, these units offer intelligent monitoring and control and are compatible with a wide range of AC lines.

Maximum Power Point Tracking: This feature optimizes power extraction from variable energy sources like solar and wind, applicable to most AC-DC and DC-DC converters from PMI.

Environmental and Safety Specifications: Converters are designed to operate in various environmental conditions, with features like forced air cooling and protection against over-voltage, over-current, and over-temperature. They comply with safety standards such as UL1950 and EN60950.

Additional Features and Options: The catalog includes options for customization, such as LED indicators, current sharing, isolation diodes, and constant current limits, along with a numbering system for model identification.

Specifications: The document outlines specifications for high power AC to DC power supplies, including programmable voltage ranges, remote sensing capabilities, and internal protection mechanisms. Safety standards compliance includes UL1950, CSA22.2 No 950, and TUV to EN60950.

Internal Protection: Power supplies feature over-voltage, over-current, short circuit, reverse voltage, and over-temperature protection.

Safety and Standards: Units comply with safety standards such as UL1950, CSA22.2 No 950, and TUV to EN60950, with optional CE certification. EMI compliance is to EN55022 Level A.

Product Features: Features include power factor correction, remote sensing, and internal forced air cooling. Options include DC OK and AC fail indicators, unit enable/disable, output voltage adjustment, and current sharing capabilities.

Environmental Conditions: Operating temperature ranges from 0°C to +50°C, with storage temperatures from -55°C to +85°C. Units can operate at altitudes up to 5,000 feet, with de-rating at higher altitudes.

Product Matrix: The document includes a detailed product matrix listing various models with their maximum power outputs, voltage and current ranges, and physical dimensions.

Specifications: The document outlines specifications for AC to DC power supply units, including input voltage range, frequency, power factor, inrush current, harmonic current, operating temperature, altitude, and cooling.

Procedures and Protection: Units feature protection mechanisms such as over voltage, over current, short circuit, reverse voltage, and over temperature protection.

Safety and Standards: Units comply with international safety and EMI standards, including UL1950, CSA22.2 No 950, TUV to EN60950, and EN55022 Level A.

Product Features: Features include power factor correction, fully floating and isolated outputs, remote sensing, and options for hot pluggable configurations, remote enable/disable, and current sharing.

Product Matrix: The document includes detailed product matrices for different models, specifying maximum power, voltage, current, and dimensions.

Specifications: The document outlines specifications for AC to DC and DC to DC converters, including vibration and shock, cooling, output voltage, output power, ripple and noise, and hold-up energy.

Internal Protection: Converters include over voltage and over temperature protection.

Safety and Standards: Converters comply with safety standards such as UL1950, CSA22.2 No 950, and TUV to EN60950, with EMI standards including EN55022 Level A.

Product Features: Features include power factor correction, over voltage, and over temperature protection, wide input range, and high efficiency.

Product Matrix: The document provides a detailed product matrix for various models, specifying power output, voltage, and current ratings.

Introduction: Pioneer Magnetics introduces high-efficiency DC to DC converters designed for high power applications, supporting standalone and parallel configurations, with power densities up to 25.8 watts/in³.

Specifications: Specifications include input range, inrush current, reverse polarity protection, input fusing, and hold-up time.

Environmental Conditions: Operating temperature range is 0°C to +50°C, with storage temperature from -55°C to +85°C, humidity from 20% to 95% non-condensing, and altitude up to 5,000 feet.

Output Specifications: Specifications include adjustment range, polarity, remote sense, static regulation, and voltage stability.

Internal Protection Features: Features include over voltage, over current, short circuit, and over temperature protection.

Safety and Compliance: Compliance with safety standards such as UL1950, CSA22.2 No 950, TUV to EN60950, and CE Mark (LVD).

Product Matrix: Detailed matrices for low, mid, and high voltage series, listing models, maximum power, output voltage, and current specifications.

Introduction: Pioneer Magnetics introduces high power DC to DC converters and power conditioning systems for applications like fuel cell technology and industrial utility vehicles.

Specifications: Specifications include power range, input voltage, output voltage, efficiency, and safety standards.

Features: Features include programmable output voltage and current, protection mechanisms, self-contained forced-air cooling, MPPT, and remote monitoring and control capabilities.

Environmental Conditions: Operating temperature range is -10°C to +50°C, with storage temperature from -55°C to +85°C, humidity from 20% to 95% non-condensing, and altitude up to 5,000 feet.

Applications: Suitable for telecom applications, industrial utility vehicles, and harsh environments.

Power Distribution Units (PDU): PDUs integrate multiple power needs into a single subsystem, reducing costs and complexity.

Conclusion: Pioneer Magnetics provides robust and versatile power solutions with advanced features for a wide range of applications.

Specifications and Features: The document outlines specifications for an Intelligent Battery Charger and MPPT system, including voltage/current control, temperature compensation, and remote enable/disable options.

Battery Management: Includes software-controlled options for float voltage, recharge, temperature compensation, and voltage disconnects.

Power Fail Options: Details various power fail options, including LED indicators and external pull-up requirements.

Logic Inhibit Options: Controls power supply based on voltage levels.

Current Sharing Options: Allows multiple power supplies to share load using single-wire schemes or droop load sharing methods.

Power Good/Power Quality Options: Monitors output voltage, providing signals when output deviates from specified tolerance bands.

Current Limit/Monitor/Programming Options: Protects against short circuit conditions, with settings for different power supply sizes.

Catalog excerpts

World’s Largest Standard High Power Switching Supply Line PIONEER MAGNETICS CATALOG AC-DC ISOLATED CONVERTERS CLASSIFICATION Medium Voltage High Voltage Programmable High Voltage Programmable Medium Voltage Multi Output High Power Single Output Single Output DC/DC CONVERTERS CLASSIFICATION Isolated Single Output Isolated Single Output PIONEER MAGNETICS CATALOG, 4/7/09, TABLE OF CONTENTS AC-DC NON-ISOLATED CONVERTERS CLASSIFICATION Single or Three Phase PMI IS THE OWNER OF US PATENT #4,677,366 FOR POWER FACTOR CORRECTION SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

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Sec. 13-19 contd. DC/DC CONVERTERS SECTION Sec. 15 Sec. 16 Sec. 17 Sec. 18 Sec. 19 Isolated Single Output Low Voltage Isolated Single Output Mid Voltage Isolated Single Output High Voltage Isolated Single Output Non-Isolated Single Output MAXIMUM POWER POINT TRACKING • Maximizes power obtained from a varying energy source such as solar cells or wind power • Applicable to most PMI AC to DC and DC to DC converter POWER RACKS INTELLIGENT POWER SUPPLIES/SYSTEMS All standard supplies and racks are designed to provide Intelligence Number of Remote or Control Functions Local Power Supply Level Systems...

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HARSH ENVIRONMENTS Power: All PMI standard ratings •Applications: Corrosive atmosphere Conductive dust Unreliable AC sources BATTERY MANAGEMENT •Powers any standard PMI Supply. •Standard battery management includes: Charging, equalizing charge current, battery temperature, low voltage detect and trip, battery voltage and current. Full DC distribution. SELECTED OPTIONS PIONEER’S NUMBERING SYSTEM Model Number Description > 70 Standard Options. Common functions and many uncommon functions. Type Number for each output Special Options Output Current Configuration Case Number of Outputs Input Module...

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The Leader in High Power Switching Supplies LOW VOLTAGE 2V TO 9V AC TO DC SINGLE OUTPUT Pioneer’s low voltage high current series provides a wide range of single output PFC Models. The high current models come in the traditional 5”x 5” package configured as hot plug or non-plug. The premium Quality, high performance, high current switchers are rugged with high reliability. These units are featured with 20ms hold up time for the output, internal forced air-cooling and built-in protection from electrical overloads. A single module provides continuous full power over operating temperatures of 0°C...

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The Leader in High Power Switching Supplies SPECIFICATION Output RANGE: 90 to 264 VAC, 1φ or 3φ. FREQUENCY: 47 to 63 Hz. 400Hz also available as an option POWER FACTOR: 0.99 @ Full Load for 1φ 0.95 @ Full Load for 3φ INRUSH CURRENT: < 25A when averaged over 1/2 cycle. HARMONIC CURRENT: < 5% for 1φ only HOLD UP TIME: At least 20msec from loss of input to loss of regulation. ADJUSTMENT RANGE: ±10% of nominal output voltage. POLARITY: Output is isolated. It may be referenced plus/minus as required. REMOTE SENSE: Compensates for up to 0.5V total loop drop, in the output line. STATIC REGULATION: Line:...

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The Leader in High Power Switching Supplies MID VOLTAGE 12V TO 60V AC TO DC SINGLE OUTPUT Pioneer’s introduces a new breed of High Efficiency Mid Voltage PFC Models that provide full output power with Single or Three Phase AC Input. Designed to support both standalone and parallel configurations, these models are configured in standard NonPlug and Hot Plug I/O interfaces. The Premium Quality front ends are rugged, reliable, designed for high performance and come in the traditional 5” x 5” package. With power density up to 25.8watts/in3, these units are featured with internal forced air-cooling...

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The Leader in High Power Switching Supplies SPECIFICATION Output RANGE: 90 to 264 VAC, 1φ or 3φ. 365 to 528 VAC, 3φ. FREQUENCY: 47 to 63 Hz. 400Hz also available as an option. POWER FACTOR: 0.99 @ Full Load for 1φ 0.95 @ Full Load for 3φ INRUSH CURRENT: < 25/40A when averaged over 1/2 cycle, depending on output power. HARMONIC CURRENT: < 5% for 1φ only INTERNAL FUSE: One or three depending on 1φ or 3φ ADJUSTMENT RANGE: ±10% of nominal output voltage. POLARITY: Output is isolated. It may be referenced plus/minus as required. REMOTE SENSE: Compensates for up to 0.5V total loop drop, in the output...

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The Leader in High Power Switching Supplies HIGH VOLTAGE 70V TO 300V AC TO DC SINGLE OUTPUT Pioneer Magnetics introduces a new breed of High Efficiency High Voltage PFC Models that provide full output power with Single or Three Phase AC Input. Designed to support both stand alone and parallel configurations, these models are configured in standard Non-Plug and Hot Plug I/O interfaces. The Premium Quality front ends are rugged, reliable, designed for high performance and come in the traditional 5” x 5” package. With power density up to 25.8watts/in3, these units are featured with internal forced...

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The Leader in High Power Switching Supplies SPECIFICATION Output RANGE: 90 to 264 VAC, 1φ or 3φ. 365 to 528VAC, 3φ FREQUENCY: 47 to 63 Hz. 400Hz also available as an option POWER FACTOR: 0.99 @ Full Load for 1φ 0.95 @ Full Load for 3φ INRUSH CURRENT: 25/40A when averaged over 1/2 cycle, depending on output power. HARMONIC CURRENT: < 5% for 1φ only INTERNAL FUSE: One or three depending on 1φ or 3φ ADJUSTMENT RANGE: ±10% of nominal output voltage. POLARITY: Output is isolated. It may be referenced plus/minus as required. REMOTE SENSE: Compensates for up to 0.5V total loop drop, in the output line....

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The Leader in High Power Switching Supplies PROGRAMMABLE LOW VOLTAGE 2V TO 9V AC TO DC SINGLE OUTPUT Pioneer’s programmable low voltage high current series provides a wide range of single output PFC Models. The high current models come in the traditional 5”x 5” package configured as hot plug or non-plug. Individual modules can be stacked to give up to 600A of load capacity. The premium Quality, high performance, high current switchers are rugged and highly reliable. These units are featured with 20ms hold up time for the output, internal forced air-cooling and built-in protection from electrical...

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