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- For Your Machining Operations
For Your Machining Operations
For Your Machining Operations
Pilot Precision Products is a prominent supplier of industrial broaches and small cutting tools, offering products from brands like duMONT MinuteMan®, Hassay Savage, Magafor®, and GMauvaisUSATM. The company is recognized for integrating traditional manufacturing techniques with innovative approaches to ensure high-quality products and exceptional customer service.
- Keyway Broaches: Available in various sizes and styles, including push, pull, and rotary broaches with coatings like TiN and TiAIN for enhanced performance.
- Tool Holders and Drills: Includes center/spot drills, countersinks, carbide reamers, and high-performance micro-drills.
- Indexable Broaches and Inserts: Offers a range of CNC-compatible tools for efficient and accurate manufacturing.
- Custom Tooling: Provides custom solutions for unique machining needs.
- Materials: Broaches are made from high-speed steel, ensuring durability and precision.
- Fast Delivery: Orders placed by 3:00 PM EST are typically shipped the same day.
- Safety: Eye protection is recommended when using cutting tools.
Various broach sets are available, including standard, heavy-duty, and metric sets, suitable for different applications.
Customers should contact their industrial distributor for orders, specifying EDP numbers, sizes, and descriptions. Pricing is available upon request and subject to change.
Pilot Precision Products is distinguished by its extensive product range, commitment to quality, and customer-focused service, making it a reliable partner for machining operations.
The document provides detailed specifications and ordering information for various types of broaches and bushings used in manufacturing processes. It includes data on dimensions, tolerances, and required accessories such as shims.
Lists different types of broaches and their corresponding bushings, including diameter in millimeters, decimal equivalents, and EDP numbers for ordering.
Details on extra shims are provided, specifying that shims correspond to broach size rather than bushing type.
Information on metric and imperial keyway broaches is provided, including dimensions, tolerances, and pressure requirements.
Designed for high-speed operations, these broaches are used for smaller production runs.
Intended for long-run production and do not require shims or bushings.
Standard square broaches are detailed for both metric and imperial sizes.
Special orders can be made for non-standard sizes and specifications.
EDP numbers are crucial for ordering specific items. Shims are essential for broach operations and must match the broach size. Special coatings like TiN or TiAIN are available for enhanced performance.
All standard items are available with TiN or TiAIN coatings, and special features like deburring can be added upon request.
Details various types of broaches, including AFS and AF types, with specifications such as size, overall length, tooth height, and coatings available.
Standard broaching procedures are outlined, emphasizing the importance of proper setup, alignment, and maintenance.
Recommendations include using appropriate cutting fluids and lubricants for different materials to enhance tool life and finish quality.
Describes various broaching products, including keyway broaches, spline broaches, and custom broaches for firearms.
Emphasizes the use of safety equipment during broaching operations and provides troubleshooting tips for common issues.
1. TiN Coating: Enhances lubricity and wear resistance.
2. TiAlN Coating: Increases surface hardness significantly.
Details procedures for keyway broaches, one-pass keyway broaches, production keyway broaches, and internal hole broaches.
Common issues such as poor finish, drifting, and breakage are often due to alignment, lubrication, broach sharpness, material hardness, and incorrect speed or pressure.
Pilot Precision Products offers a warranty against defects in material and workmanship, limited to replacement or repair within one year of sale.
Eye protection is mandatory when using cutting tools due to the risk of shattering or breaking.
duMONT Minute Man® and Hassay Savage broaches are designed with advanced technology and strict quality controls.
Offers a patented solution for CNC lathes and machining centers.
Lists multiple EDP numbers with corresponding dimensions and specifications for different series of insert holders.
Instructions are provided for calculating pre-hole diameters for square and hexagonal profiles.
Advises on the use of special inserts for blind hole cutting and cornering.
Information is provided on the availability of accessories and inserts.
A detailed table outlines the cutting speeds, pressure requirements, and stroke measurements for various materials and insert widths.
Notes a delivery time of 2-4 weeks for most tools and emphasizes the importance of providing machine turret model information for easier installation.
Pilot Precision Products provides contact details for further inquiries and support.
Outlines various tool sizes and their corresponding specifications, including tool radius, depth of cut, and overall length.
To ensure a long service life and excellent processing finish, specific parameters for slotter speeds and feeds are provided.
Highlights the advantages of using rotary broaches over conventional tools.
Various tool holder systems are described, including adjustable and non-adjustable holders.
The document serves as a comprehensive guide for selecting and using rotary broaching tools effectively.
Provides detailed specifications for various reamers and end-mills, including their diameters, lengths, and tolerances.
Outlines formulas for calculating speeds and feeds when using carbide reamers.
Recommendations for adjusting hole diameters are given.
A chart is included that correlates final hole sizes to drilled hole sizes.
Magafor Micro and Miniature Solid Carbide Reamers are described as having a left-hand spiral/right-hand cut with a 45° lead.
Discusses various coatings available for carbide tools.
Applications for K15 Carbide tools are listed.
Several tables provide detailed measurements and product codes for different series of end-mills.
Lists various end-mills and drills, including Graph'X and Hard'X series, with dimensions in both inches and millimeters.
For endmills with long necks and deep machining, it is recommended to reduce speed while maintaining the suggested feed.
Includes detailed tables for various materials like chromium/cobalt, graphite, steel, treated steel, stainless steel, super alloys, titanium, ceramics, aluminum, and copper/brass/bronze.
Outlines several drill series, including the 5140, 5100, 6140, and others.
Custom orders are available with specifications such as helix angles, point angles, special diameters, and coatings.
Pilot Precision Products offers a comprehensive range of high-precision tools suitable for various industrial applications.
Provides detailed specifications for the 5100, 6140, and 6130 series of drills.
Drill sizes range from 1.60mm to 3.00mm.
Drill sizes range from 0.20mm to 3.00mm.
Drill sizes range from 0.20mm to 1.99mm.
All series are sold in 10-piece packages.
Provides detailed specifications for the 6100, 1100, 6200, and 6220 series solid carbide drills.
Drill sizes range from 0.10mm to 1.99mm.
Half round gun drills for direct drilling without centering.
Drill sizes from 0.50mm to 4.00mm.
Drill sizes from 0.50mm to 3.00mm.
All series offer custom specifications and coatings upon request.
Offers solutions for centering, chamfering, micro-milling, and reaming with HSS-Cobalt or Carbide tools.
Pilot Precision Products offers custom tooling solutions.
The company is ISO 9001:2015 and ISO 9000:2015 certified.
Pilot Precision Products is the largest manufacturer and supplier of industrial broaches.
Based in Western Massachusetts, the company combines traditional and innovative manufacturing techniques.
Catalog excerpts
- Keyway Broaches - Push Broaches - Pull Broaches - Punch Broaches - Hex/Square Broaches - Tool Holders - Center/Spot Drills - Countersinks/ Multi-Function Tools - Carbide Reamers - Cobalt Micro-Drills - Quality Carbide Micro-Drills - High-Performance Carbide Micro-Drills - Indexable Broaches - Tooling Inserts - Motorized Slotters TOOLING CONCIERGE For Your Machining Operations PilotPrecision.com
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Best-in-class brands, outstanding customer service and fast, reliable delivery Pilot Precision Products is the World's largest supplier of industrial broaches and small, round cutting tools from duMONT MinuteMan® Industrial Broaches, Hassay Savage, duMONT CNC Indexable Broaching System, Magafor ® and GMauvaisUSATM. Pilot Precision Products balances time-honored traditions with innovative manufacturing techniques in all its offerings. As a result, customers can trust that the exceptional customer service from each company will remain the same. World's leader in rotary and index broaching World's...
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duMONTContents Table of Minute Man® duMONTSavage Man® / Hassay Savage / Hassay Minute
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duMONT Minute Man® / Hassay Savage A Reputation for Excellence The duMONT and Hassay Savage Companies have been designing and manufacturing Precision Broaches for decades, and these Broaches are recognized all over the world for their quality, durability and engineering detail. duMONT Minute Man® and Hassay Savage are proud to be the largest suppliers of Push-type Broaches in America, offering parts to a wide variety of businesses through a vast national and international distribution network. Our record of design ingenuity, fast delivery and courteous follow-up is unsurpassed. Fast Delivery...
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duMONT Minute Man® / Hassay Savage Keyway Broach Sets 1/16 thru 3/8 inch sizes Applications: Short Run Production | General Maintenance All of our Broach Sets are furnished in traditional boxes, either varnished wood or plastic, depending upon the set selected, and come complete with Precision Broaches, slotted Bushings and necessary Shims. No. 00 Precision Set / No. 1 3 Broaches and 5 Bushings = 15 Keyway combinations. Collared bushings only. Wt. 1 lbs Keyway Sizes (inch) Broach Style Bushing Diameters (bore sizes, inch) 3 Broaches and 9 Bushings = 15 Keyway combinations. Collared bushings only....
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duMONT Minute Man® / Hassay Savage Keyway Broach Sets 1/8 thru 3/8 inch sizes Applications: Short Run Production | General Maintenance All of our Broach Sets are furnished in traditional boxes, either varnished wood or plastic, depending upon the set selected, and come complete with Precision Broaches, slotted Bushings and necessary Shims. Keyway width Bore Size 4 Broaches and 18 Bushings = 36 Keyway combinations. Collared bushings only. Wt. 16 lbs 5 Broaches and 18 Bushings = 47 Keyway combinations. Collared bushings only. Wt. 16 lbs Keyway Sizes (inch) Keyway Sizes (inch) Broach Style Broach...
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duMONT Minute Man® / Hassay Savage Keyway Broach Sets 1/8 thru 3/4 inch sizes Applications: Short Run Production | General Maintenance All of our Broach Sets are furnished in traditional boxes, either varnished wood or plastic, depending upon the set selected, and come complete with Precision Broaches, slotted Bushings and necessary Shims. Keyway width Bore Size 4 Broaches and 8 Bushings = 32 Keyway combinations. Plain bushings only. Wt. 50 lbs EDP No. Keyway Sizes (inch) 5/16, 3/8, 7/16, 1/2 Broach Style Bushing Diameters (bore sizes, inch) Hassay Savage 3 Broaches and 17 Bushings = 29 Keyway...
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duMONT Minute Man® / Hassay Savage Metric Keyway Broach Sets Applications: Short Run Production | General Maintenance All of our Broach Sets are furnished in traditional boxes, either varnished wood or plastic, depending upon the set selected, and come complete with Precision Broaches, slotted Bushings and necessary Shims. Keyway Width Bore Size No. 40 Metric Set 6 Broaches and 18 Bushings = 36 Keyway Combinations Collared Bushings Only. Wt. 10 lbs No. 90 Metric Set 2 Broaches and 8 Bushings = 16 Keyway combinations. Plain bushings only. Wt. 61 lbs Keyway Sizes Broach Style (mm) Keyway Sizes...
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duMONT Minute Man® / Hassay Savage A/I - Imperial - Keyway 1/16 thru 1/8 inch sizes Applications: Short Run Production | General Maintenance Stock Keyway Broaches Broaches are supplied with necessary Shims unless otherwise noted. For extra or replacement Shims see the table below. EDP No. Length of Cut Broach Size (inch) A / I Bushings for A / I Broaches (collared only) Diameter (inch) 1/4 5/16 3/8 7/16 1/2 EDP No. Hassay duMONT Savage 33301 33302 33303 33304 33305 Broach Dimensions Shims Required duMONT TiAIN Hassay Savage Extra Shims Please specify EDP No. when ordering extra or replacement...
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duMONT Minute Man® / Hassay Savage C/III - Imperial - Keyway 3/16 thru 3/8 inch sizes Stock Keyway Broaches Broaches are supplied with necessary Shims unless otherwise noted. For extra or replacement Shims see the table below. EDP No. Length of Cut Broach Size (inch) Broach Dimensions Shims Required duMONT TiAIN Hassay Savage Extra Shims Please specify EDP No. when ordering extra or replacement Shims. Shims correspond to Broach size, not to Bushing type. Broach Size (inch) Shim Thickness 5/16 thru 9/16 inch sizes Stock Keyway Broaches Broaches are supplied with necessary Shims unless otherwise...
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duMONT Minute Man® / Hassay Savage E/V - Imperial - Keyway 5/8 thru 3/4 inch sizes Stock Keyway Broaches Broaches are supplied with necessary Shims unless otherwise noted. For extra or replacement Shims see the table below. EDP No. Length of Cut Broach Size (inch) Broach Dimensions Shims Required E / V Bushings for E / V Broaches (plain only) Diameter (inch) duMONT TiAIN Hassay Savage Extra Shims E / V Bushings for E / V Broaches (plain only) Diameter (inch) Please specify EDP No. when ordering extra or replacement Shims. Shims correspond to Broach size, not to Bushing type. Broach Size (inch)...
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duMONT Minute Man® / Hassay Savage A/I - Metric - Keyway Applications: Short Run Production | General Maintenance Stock Keyway Broaches / Optional Metric Keyway Broaches Broaches are supplied with necessary Shims unless otherwise noted. For extra or replacement Shims see the table below. Broach Size (mm) 2-A / I 3-A / I Tolerances (Decimal Equiv.) Broach Dimensions (inches) A / I Bushings for A / I Broaches (collared only) Diameter (mm) (Decimal Equiv.) Standard Millimeter Keys Shims Req'd EDP No. duMONT Pressure Required. TiAIN for Max. L/C (lbs.)* duMONT Std. duMONT TiN 720 650 Hassay Savage...
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magafor2 Pages
duMONT CNC Broaching Kits2 Pages
- Milling tool
- Chuck
- Solid milling cutter
- Drilling tool
- Milling tool with replaceable insert
- Metal milling cutter
- Face milling cutter
- Solid carbide milling cutter
- Metal insert
- Ball nose milling cutter
- Threaded insert
- Machining tool holder
- Composite milling cutter
- Stainless steel drill bit
- Titanium milling cutter
- Hardened material milling cutter
- Deburring tool
- Taper shank chuck
- Cutting insert drill bit