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Hassay Savage Rotary Broaching

Hassay Savage Rotary Broaching

Hassay Savage Rotary Broaching

Product catalog summary
Overview: The document provides detailed information on Hassay Savage Rotary Broaching, focusing on alternative methods to full form rotary broaching, specifically index broaching, and the use of adjustable rotary broach holders.
Index Broaching:
  • Designed for longer production runs with superb surface finishes and outstanding tool life, especially in stainless steel and titanium.
  • Capable of producing bone screws with a tolerance of ±0.0002.
  • Various forms include hex, hexalobe, square, and keyway shapes.
  • Cutting processes involve multiple steps with machine spindle indexing and punch retraction to achieve desired shapes.
  • Effective for materials with higher tensile strength, improving tolerances and surface finishes.
Adjustable Rotary Broach Holders:
  • Compatible with CNC, manual turning, milling, or screw machines.
  • Features an internal live spindle with a 1° offset for a shearing effect.
  • Available in various sizes and configurations for immediate delivery.
Set-Up Procedure:
  1. Install the rotary tool holder in the appropriate machine tool.
  2. Ensure the plug or punch is properly seated before tightening.
  3. Prepare the workpiece with a drilled and reamed hole.
  4. Adjust the holder and engage the tool into the workpiece.
  5. Secure the setup by tightening screws and replacing the setup plug with the punch broach.
Applications and Tooling:
  • Typical applications include hexagonal, double hexagonal, hexalobe, square, and keyway shapes.
  • Required tooling includes a 90° spot/chamfer tool, desired pilot drill, and index punch broach.
Technical Specifications:
  • Details on holder shank diameters, lengths, and broach shank depths are provided for various models.
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Catalog excerpts

Hassay Savage Rotary Broaching-1

Hassay Savage Rotary Broaching Index Broaching Hex and Hexalobe An Alternative To Full Form Rotary Broaching Index Broaches can be made in the NEW MAX Alloy Single Point Hex Broach Single Point Square Form 2 Point Hex Index Broach 4 Point Index Hex Broach Full 6 Point Hex Form Full 4 Point Hex Form Full 6 Lobe Form 2 Index Lobe Broach Bore Size Keyway Shaper Required Tooling Includes: 0° Spot/Chamfer Tool 9 esired Pilot Drill D ndex Punch Broach I Typical Applications Include: exagonal H Double Hexagonal 6 Lobe / Hexalobe Square Keyways / Slots / Splines 2 or 4 Point Hex Broach Cutting Process ole preparation completed with chamfer & proper pilot hole size H achine spindle locked M unch enters the work piece, cutting the work piece, then retracts. P he machine spindle indexes 60° then locks T he punch enters the work piece a second time, cutting the work T piece, then retracts achine spindle indexes 60° then locks M unch enters for a third and final imprint P rill or boring bar used to make pilot hole can re-enter cut D and remove ribbons and chips formed inside the cut 2 Point Hex Broach Cutting Procedure is effective for broaching materials with higher tensile strength and relieves overall pressure during the process. 4 Point Hex Broach Cutting Procedure is effective for index broaching titanium and stainless steel materials to help improve better tolerances and surface finishes in the finished part. 6 Lobe Hexalobe Broach Cutting Procedures are similar procedures as 2 point or 4 point broach cutting. The process reduces overall pressure, improves tolerances and surface finishes. Ideal for automated production. Why Hassay Savage Index Broaches? For Longer Production Runs Superb Surface Finishes Outstanding Tool Life in Stainless & Titanium Special Sizes, Special tolerances in Less Than 5 Days Produce bone screws to + 0.0002 Tolerance – Pilot Precision Products | 15 Merrigan Way | Sou

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Hassay Savage Rotary Broaching-2

Hassay Savage Rotary Broaching Adjustable Rotary Broach Holders Accepts a variety of shapes, such as internal hex & square rotary broaches Rotary Broach Holders Use on any type CNC, manual turning, milling or screw machine. Holders and broaches are sold separately and available from stock for immediate delivery. For optimal tool life in large production settings these broaches should be used with Rotary Broach Holders. The holder has an internal live spindle, which holds the cutting broach tool. The centerline of the cutting tool is offset at 1° from the centerline of the work piece. 1° This...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.