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Catalogue SLABS

Catalogue SLABS
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Catalogue SLABS

Product catalog summary
SLABFORM System
SLABFORM is a modular aluminum formwork system for casting concrete slabs, suitable for both monolithic and traditional joist and hollow block slabs. It is classified under Class 7 according to prEN 15113-1. The system features lightweight components for easy manual handling, high-capacity props, aluminum beams, and panels with plywood covering. The dismantling head allows for quick reuse of materials, reducing costs.

Key Features:
  • Ideal for thick slabs at high altitudes.
  • Lightweight components for manual handling.
  • High productivity with modular design.
  • Reduced prop usage and adaptable geometry.
  • High mechanical properties of SLABPROP 2.0 aluminum props.
  • Patented beam head handrail support for safety.
LINEAR System
The LINEAR system is a semi-traditional formwork for slabs, using high-capacity props and wooden beams. It is suitable for monolithic reinforced or lightened concrete slabs. The system includes PL 20 wooden beams and various head types for flexibility. The drop head feature allows for material recovery and reuse, enhancing efficiency.
ST50 and ST80 Tables
ST50 and ST80 are modular systems for large surface slabs, designed for high productivity and repetitive geometries. ST50 tables use telescopic props and wooden beams, while ST80 tables feature flying forms with aluminum posts and plywood panels. These systems are ideal for high-rise constructions with repetitive pouring cycles.
MP Shoring Structures
MP shoring structures use MP multidirectional scaffolding components for reinforcing slabs and beams at height. The modular design allows for various configurations, including towers with high capacities. These structures can be adapted for different site conditions and include service stairs for access.
MP HD Towers
MP HD Towers are high-capacity support structures using MP scaffolding components, designed for reinforcing slabs and beams at height, with a base module capacity of 800 kN. The system offers flexibility in design and can be combined with various accessories for different structural needs.
SIMPLEX HD
SIMPLEX HD is a rapid table system for casting concrete floor slabs, particularly suited for significant heights and loads. It requires minimal labor for setup, enhancing productivity and speed.
Overview
The document provides a detailed description of the SIMPLEX HD system and SLABPROP 2.0, focusing on their applications, specifications, strengths, and advantages in construction projects. It highlights the versatility, high load capacity, and ease of assembly of these systems, making them suitable for various construction needs.
Fields of Use/Application
The SIMPLEX HD system is applicable in the construction of bridges, viaducts, thick floors, horizontal structures of significant height, and residential and industrial buildings.
Specifications
Support Structure: The base frame is available in three sizes (150x180h, 150x150h, 150x110h) and can be combined for stability and height adjustment. Adjustable bases and connecting hooks ensure stability during lifting and handling.
Upper Structure: Composed of primary and secondary PL20 beams in wood and plywood, the structure can be adjusted based on load requirements.
Strengths
The system offers high productivity, simplicity in assembly, high load performance (up to 55 kN per leg), and swift transport. It is preassembled with ergonomic components, allowing precise shoring at any height.
Advantages
The SIMPLEX HD tables improve work phases, enabling weekly cycles for large surfaces, fast installation, cost reduction, and operator safety.
Transport
Handling trolleys allow for easy movement of tables by two operators, ensuring rapid setup and stripping of floors.
SLABPROP 2.0 (Aluminum Prop)
The SLABPROP 2.0 features a new section with a great capacity/weight ratio, offering a range of extraction from 145 cm to 625 cm and a capacity of up to 80 kN. It can be used as a single post shore, in combination with other props, or connected with truss frames to create shoring towers. It is compatible with SLABFORM and LITEFORM panel systems.
Steel Props
Pilosio offers galvanized steel props suitable for various formwork systems. They are chosen based on load requirements and are equipped with safety systems for easy and precise use. Connection frames are available in sizes 75, 125, 150, and 180 cm to create support towers.
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Catalog excerpts

Catalogue SLABS-3

INDEX Slabform Linear ST50 table ST80 table MP shoring structures MP HD towers Simplex HD Steel props Aluminum props SLABPROP 2.0

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Catalogue SLABS-5

SLABFORM It is a modular system of formworks in aluminium for the execution of monolithic or lightened concrete slabs cast in place. SLABFORM is a fully industrialized formwork system that does not require specialized labor for assembly. The ideal use is in presence of monolithic or lightened slabs. It is also used in casting of traditional joist and hollow block slabs and above all for the safety it ensures during work. SLABFORM formworks belong to Class 7 according to the prEN 15113-1. The system consists of a limited number of components that includes high-capacity props of various sizes,...

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Catalogue SLABS-6

DIMANTLE PHASES Slabform handrail with the bayonet locking system, patented supporting bracket fixed on the Slabform beam.

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Catalogue SLABS-7

Company | Projects | Products • ideal for casting concrete monolithic slabs. The system is also sized for very thick slabs placed at a high altitude • the components are handled manually: the panels are in aluminium and weigh less than 16 kg • modular, lightweight and intuitive, it allows a very high productivity: 3 operators can assemble up to 500 m2 per day of SLABFORM formworks with slab intrados of 3 m • it allows a significant reduction in the time of casting rotation on site thanks to the dismantling head system • the special hooking of the dismantling head allows a safe installation, without...

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Catalogue SLABS-8

ALUMINIUM PANELS MAIN BEAMS IN ALUMINIUM PROP HEADS Drop head 2.0 galvanized Fixed head

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Catalogue SLABS-9

Company | Projects | Products LOAD TABLE USING SLABFORM BEAMS OF 230 CM AND PANELS OF 75X75 CM AND 150X75 CM SLABFORM panel on beam Lbm = 230 cm Formwork 75x75 cm A=75 cm Slab thickness Self weight + overload System class Load on beam System class

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Catalogue SLABS-11

Company | Projects | Products LINEAR It is a semi-traditional system for the execution of slabs cast in place with high capacity props which support a primary and secondary frame of wood beams with protected heads.It is ideal for cast slabs in monolithic reinforced or lightened concrete and also for traditional slabs with thick beams. The counter casting surface, usually made by the company, can consist of “yellow” or blacks panels or various types of plywood 21 or 27 mm thick depending on the architectural requirements and degree of finishing required. The LINEAR formwork system consists of...

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Catalogue SLABS-12

ACCESSORIES FOR LOWERED BEAMS Special plates and infilling angle bars are available to quickly reinforce, even without specialized labor, lowered beams and edge beams up to 60 cm. The 25 cm angle bar for infilling slabs is the safest, quickest and most economical solution for the lateral stopper casting. Example of reinforced lowered beam.

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Catalogue SLABS-13

Company | Projects | Products TABLE OF THE MAIN BEAM DISTANCE AND PROPS DEPENDING ON THE SLAB THICKNESS Floor thickness s (cm) Secondary framework distance beam C (m) 0,40 Primary beam framework A (m) 1,00 The following values are calculated: • P= weight of the concrete x slab thickness + overload = 25 (kN/m3) x s (m) + 1,5 (kN/m2) • deformation F < L/500 • bending moments < 5 kNm • cutting actions < 11 kN • PxAxB < 20 kN (shore load) • example: slab s= 24 cm - p= 7,5k N/m2 - C= 0,5 m ---> A max= 2,66 m ---> A= 2,50 m ---> B= 1

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Catalogue SLABS-15

Company | Projects | Products ST50 TABLE It is a modular system with large surface for slabs cast in place which can be handled by a compensator. The ST50 tables are suitable for casting monolithic slabs with large surfaces with standard and repetitive geometries. The low weight and large reinforced areas allow for high productivity. The ST50 tables consist of four telescopic props, steel or aluminium mode, constrained to the two main wooden beams with a connection rotating head. The secondary frame consisting of PL 20 beams and a counter casting surface in plywood or “yellow” panels is placed...

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Catalogue SLABS-16

LOWER THE TABLE BY DISMANTLING THE QUICKRELEASE WEDGE Lifting bracket 1. PLACE THE TROLLEY UNDER THE LAST PROPS 2. FIX THE CRANE HOOKS TO THE LIFTING HOOKS OF THE TABLE 3. ROTATE THE PROPS BY BEAMS OF THE MOBILE HEAD 4. RELEASE THE GUARD RAIL CLAMP IN ORDER TO ROTATE THE HANDRAIL POST 1. MOVE THE TABLE UNTIL THE SECOND LIFTING HOOKS POSITION 2. FIX THE CRANE HOOKS TO THE LIFTING HOOKS OF THE TABLE 1. REMOVE THE TROLLEY AND ROTATE THE LAST PROPS 2. MOVE OUT THE TABLE FOR THE NEXT PHASE

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Catalogue SLABS-17

Company | Projects | Products FLYING TABLE ST80 Flying forms are constituted by large sections of formwork, featuring supporting trusses, joists, aluminum posts SLABPROP 2.0 and plywood panels for the casting. The table is equipped with safety guardrails to be applied on the secondary or primary beams. HIGH PRODUCTIVITY REPETITIVE SLABS EASY HANDLING This system is used to cast slab areas with tables that can be designed in order to reach up to lengths of 30 meters and widths of 6 meters. The system enhances also side flaps in order to handle spaces between columns and slab edges. The ideal field...

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Catalogue SLABS-18

Slabs_MP SHORING STRUCTURES

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Catalogue SLABS-19

Company | Projects | Products MP SHORING STRUCTURES Different support structures can be built with different components of the MP multidirectional scaffolding and with a specific set of accessories: suitable for the reinforcement of slabs, beams or any other structure cast at a height. The vertical elements and horizontal connections consist of elements of MP multidirectional scaffolding. The availability of many sizes of components allows creating structures of any size. The tower with 0.83x0.83 m or 1.15x1.15 m square base allows capacities up to 50 kN for each vertical standards for a total...

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Catalogue SLABS-21

Company | Projects | Products

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Catalogue SLABS-22

MP HD TOWERS In the case of high capacity, it is possible to use support structures with high capacities to reinforce slabs, beams or any other structure cast at a height, carried out with components of the MP multidirectional scaffolding combined with a series of accessories. Each vertical element consists of 4 MP vertical standards connected to each other by a lower and upper frame.The elements so carried out are connected four by four to build the tower. Capacity of base module: 200 kN for each vertical element, equal to 800 kN for the whole tower. Higher capacities are possible: check with...

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