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Catalogue FORMWORK

Catalogue FORMWORK
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Catalogue FORMWORK

Product catalog summary
Overview: The document provides comprehensive details on various vertical formwork systems used in construction, including Minimag, P300, and Magnum 2.0. Each system is tailored for specific applications, enhancing productivity and ease of use.
Minimag Formworks: These are lightweight, modular steel formworks suitable for manual handling and sites without lifting equipment, ideal for small to medium-sized projects. Key features include hot-dip galvanized frames, compatibility with Magnum panels, and a maximum concrete pressure resistance of 60 kN/m2. Applications include foundation plinths, pillars, bearing walls, lift wells, and stairwells.
P300 Formworks: This universal modular system is designed for vertical structures, balancing productivity and cost savings. It features a hot-dip galvanized steel frame with an 18 mm thick multi-layer panel, supporting a maximum concrete pressure of 60 kN/m2 for standard panels and 80 kN/m2 for adjustable panels. Applications include foundation plinths, pillars, bearing walls, and single-sided castings.
Magnum 2.0 Formworks: Designed for large areas and high productivity, this system is suitable for severe conditions. It features a large base panel of 240x300 cm, supporting up to 80 kN/m2 of concrete pressure. Applications include large-scale projects, single-sided casting, and climbing casting.
Common Features and Accessories: All systems include connection clamps for quick assembly and alignment, stripping corners for easy detachment, and various accessories for specific needs.
Specifications: The document outlines specifications for systems like MAGNUM 2.0, SVELT, MAXIMIX, and climbing systems, focusing on high-pressure concrete casting, modularity, and adaptability to complex geometries.
MAGNUM 2.0: This system is designed for high-quality concrete casting with adjustable panels, featuring hot-dip galvanized steel frames and multi-layered birch panels, ensuring durability and reuse up to 100 times per side.
SVELT: A modular formwork system for curved structures, allowing for variable radii and heights up to 6 meters, ideal for large sewage and water treatment plants.
MAXIMIX: Uses PL20 wooden beams for constructing large panels and complex shapes, suitable for high-pressure concrete casting and exposed architectural concrete.
Climbing Systems: Facilitate vertical construction without scaffolding, optimizing time and resources, compatible with all Pilosio formwork systems.
Technical Characteristics: Detailed technical specifications include panel dimensions, weight, pressure resistance, and material characteristics, emphasizing safety and efficiency.
Applications: Applicable in various construction projects, including bridges, viaducts, industrial plants, and residential complexes, supporting single-sided castings and climbing systems for high-rise structures.
Overview of the PILOSIO RAIL GUIDED CLIMBING SYSTEM PRG: Designed for safe and efficient climbing formwork operations, allowing repositioning by crane even in windy conditions, with customizable platform dimensions and integrated safety features.
Schematic Workflow: Outlines the workflow for the TTD dam climbing bracket phases, detailing the sequence of casting sections and vertical shifting.
Shaft Platform: A mobile platform facilitating the construction of enclosed spaces on multiple levels, providing temporary support for formwork inside shafts.
Special Applications: Includes customized formworks for unique structures like piers and bridge parapets, adjustable formworks for on-site prefabricated stairs, and systems for casting sewage systems and conduits.
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Catalog excerpts

Catalogue FORMWORK-3

INDEX Minimag P300 Magnum 2.0 Svelt Maximix Retaining walls Climbing systems Shaft platform Special formworks

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Catalogue FORMWORK-5

Company | Projects | Products MINIMAG FORMWORKS FOR VERTICAL CASTINGS Modular and light weight formworks in steel, quick to assemble; they can be moved even manually and they are very flexible in their application. They are particularly suitable for sites where adequate lifting means are not available and for small-medium companies operating in the residential, industrial and roadway sectors. It is ideal for works where productivity and handiness are required. Frame: height 120 mm, finishing: hot-dip galvanized. The MINIMAG formworks belong to Class 7 according to prEN 15113-1 standards. Maximum...

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Catalogue FORMWORK-7

Company | Projects | Products STRENGTHS • The standard weight of the panel is 34 kg/m2 and it allows manual handling without the need to use lifting equipment. • To assemble MINIMAG panels it is necessary to use: - only 2 contrast tie-rods for casting up to 3.0 m in height with pressures of 60 kN/m2. This allows reducing significantly reinforcement and dismantling times, it allows operating easily and safely because personnel can perform all operations on the ground without the need to “climb on the formwork” or to use ladders (the upper bar is placed at 2.10 m in height). - 2 connection clamps...

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CONNECTION CLAMP It is possible to reinforce and dismantle the connection clamp using a simple hammer. MINIMAG Reduced reinforcement and dismantling time using only 2 contrast tie-rods. MINIMAG panels assembly diagram.

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Catalogue FORMWORK-9

Company | Projects | Products Adjustable clamp connecting plywood rods up to 150 mm and MINIMAG panels to the MAGNUM system. Reinforcement of inclined bearing walls with DW15 adjustable plate. Reinforcement of inclined bearing walls with DW15 wing nut.

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ACCESSORIES Panels for casting of pillars adjustable from 20 cm to 75 cm at intervals of 5 cm. The mounting holes of the bar are arranged directly on a steel blade, which allows the quick choice of size and it ensures the lifetime of the product. The unused holes are sealed using a PVC plug with ø of 24 Pillar tie-rod Angular panels to create corner nodes.

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Catalogue FORMWORK-11

Company | Projects | Products STRIPPING CORNER WITH THREAD With this new product, it is possible to detach the whole core formwork from the concrete wall and lift it by crane to the next level. The main features of this product are: • these corners can be stacked vertically together • the striking of the complete formwork is localized at corner positions • there is no negative impression on the concrete surface • the whole inner formwork of the core can be lifted in one phase They can be connected to the formwork panels with clamps or bolts, in any case the maximum pressure allowable on the formwork...

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Catalogue FORMWORK-12

PANEL CHARACTERISTICS connecting accessories multi-layer characteristics use per multilayer side (general data) formwork capacity element weight manual handling special panel for pillars CONSUMABLE MATERIALS PVC caps CHARACTERISTICS OF MATERIALS To ensure high quality standards and durability, MINIMAG frames are hot-dip galvanized. The multi-layer panel has a thickness of 15 mm with phenolic surface film (220 g/m2). It consists of 11 layers of birch and it has no moisture absorption when the panel is protected. The edges are protected with paint and they can be used about 50 times per side. The...

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Catalogue FORMWORK-13

Company | Projects | Products EXAMPLES OF COMBINED APPLICATIONS A particular application for casting of straight and curved bearing walls with variable radius. In the event of castings of combined bearing walls, it is possible to use standard MINIMAG panels with the addition of some traditional components, making sure to choose the MINIMAG panels with the most suitable undersizes. For an exposed concrete finish, it is sufficient to line the formworks using 4 mm plywood sheets.

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Catalogue FORMWORK-15

Company | Projects | Products P300 It is a universal modular formwork system suitable for any type of site where vertical structures cast on site must be built. P300 panels are the best compromise between productivity and overhead cost savings. They are simple and sturdy and thanks to their modularity they are suitable both for small medium-size sites and for large ones to build walls, bearing walls, pillars, single sided walls, plinths, and concrete pier caps. Frame: height 100 mm, finishing: hot-dip galvanized. APPLICATIONS • foundation plinths and curbs • pillars • bearing walls and walls...

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Catalogue FORMWORK-16

CHARACTERISTICS Base panel sized 100x300 cm is equipped with a few simple accessories, such as a quick connection block that allows quick handling and assembly. The frame is painted and the counter-casting surface consists of a Finnish plywood panel, 18 mm thick, that ensures high number of reuses. It is available in the following sizes: AVAILABLE SIZES H 300 cm adjustable panel for pillars *on request Panels can be used both vertically and horizontally. The P300 connection block allows connecting staggered panels for casting over sloped surfaces with steps. Stop footing

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Company | Projects | Products STRENGTHS • high panel modularity and great versatility of use • panels can be used both vertically and horizontally • wide availability of undersized panels, tie rods and plywood panels to obtain proper centering • the panels can be reinforced when inclined, maximum inclination angle 7 degrees • wide range of accessories for every need (angular hinges, service brackets, panel sealing, support brackets, contrast beams) • four different options to reinforce the corner nodes according to the needs of the site • containers for P300 panels for quick and safe handling...

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CONNECTION SYSTEM The P300 connection clamp ensures quick assembly and perfect alignment of formworks Spacing: 1 clamp every 1.5 m2. Advantages: • quick assembly and disassembly • alignment and perfect panel coplanar joint, ease of use in any situation • it is sufficient to apply a hammer blow from top to bottom to close the clamp. Formwork installation. P300 panels can be reinforced when inclined, both vertically and horizontally up to a maximum inclination of 7° respect to the vertical line. Horizontal panels with plywood alternated between panels are used for greater inclinations. Tie rod...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.