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Woodworking Tools

Woodworking Tools
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Woodworking Tools

Product catalog summary
History of Tool Production:
The production of woodworking tools in Hulin began in 1934 with the establishment of the "First Moravian factory for saws and tools" by Mr. Studeněk. Initially focusing on hand saws and circular saw blades, the company expanded its product range by the 1960s to include TCT circular saw blades, gang saw blades, planer knives, machine knives, metal cutting tools, and saw bodies.
Current Operations:
PILANA TOOLS is a leading European tool manufacturer employing around 600 workers. The company uses high-quality steel and adheres to DIN and ISO standards, utilizing advanced equipment like lasers and CNC machines. It exports 80% of its products to over 70 countries.
TCT Saw Blades:
  • General Information: Made from high-quality materials with a hardness of 43 HRc, featuring laser-cut bodies and expansion slots for improved cutting quality.
  • Usage Instructions: Ensure machines are vibration-free, use clean flanges, and maintain spindle straightness. Sharpen tips with original angles.
  • Tip Grades: Various grades (K01, K10, K20, K30) are suitable for different materials like MDF and natural woods.
  • Tooth Geometry: Different geometries are recommended for specific tasks to ensure optimal performance.
Technical Specifications:
Tables provide formulas for calculating saw blade parameters and recommended RPMs based on blade diameter. Feed speed per tooth is specified for different materials.
Product Range:
PILANA TOOLS offers a wide range of TCT saw blades for various applications, including multirip machines and panel sizing. Custom specifications are available upon request.
Applications:
  • Wood Cutting: Designed for cutting across and along the grain of natural wood and wood-based panels.
  • Miter Saws: Suitable for all regular types of miter saws.
  • Panel Sizing: Used for cutting laminated boards and chipboards.
  • Hogging Machines: Used for flaking waste material and sizing large-scale panels.
Key Features:
  • Custom Manufacturing: Available if the required blade type is not found in the catalogue.
  • High Performance: Special tooth geometries ensure high cutting performance.
  • Service: Sharpening and re-straightening services are offered.
Recommendations:
  • Use blades with appropriate machines and settings for optimal performance.
  • Consider custom specifications for unique cutting requirements.
Grooving TCT Saw Blades:
Used with electrical hand machines for cutting wood and plastics, with various specifications available.
TCT Saw Blades for Electrical Hand Machines:
Designed for building materials and non-ferrous metals, with special tooth geometry for wear resistance.
Heat and Surface Treatment:
Includes special tempering and coatings like PVD, Teflon, and Nickel to enhance blade performance.
Servicing TCT Saw Blades:
Services include cleaning, re-straightening, tip replacement, and sharpening.
PCD Tools:
Used for panel sizing saws, tipped with polycrystalline diamonds for enhanced performance.
PCD Shank Cutters and Tools:
Specifications for 'Ekonom' and 'TURBO' types, used in CNC machines with varying feed speeds and re-sharpening procedures.
Alloy Saw Blades for Wood Cutting:
Made from carbon steel, designed for various cutting applications with specific geometries.
Band Saw Blades for Wood Cutting:
Recommendations for choosing the correct blade type and dimensions, with safety rules included.
J-Type Saw Blades:
Offer maintenance-free tensioning and compatibility with standard grinding machines.
Machine Gang Saw Blades:
Available in various lengths, designed to prevent material disruption.
Planing Knives:
Available in various dimensions and materials, used for machining wood boards.
Industrial Knives:
  • Chipper and Flaker Knives: Used in wood disintegration for OSB manufacturing.
  • Ring Flaker Knives: Used in chipboard manufacturing.
  • Canter and Slabber Knives: Used in sawmilling lines.
  • Veneer Knives: Used for slicing and cutting veneer.
  • Shredder and Granulator Knives: Used in plastics processing and waste material crushing.
Manufacturing and Material Details:
Knives are manufactured as per drawings or samples, with heat treatment conducted in a computer-controlled furnace.
Additional Products:
Includes knife holder plates, pressure lips, and protection plates.
Contact Information:
PILANA TOOLS a.s., Nadrazni 804, 768 24 Hulin, Czech Republic. Phone: +420 573 328 250, Email: [email protected], Website: www.pilana.com
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Catalog excerpts

Woodworking Tools-2

HISTORY AND PRESENT TIME HISTORY The tool production in Hulin began in 1934. The firm was founded by Mr. Studeník who named the new company “First Moravian factory for saws and tools“. At first the company started producing hand saws, circular saw blades and was gradually enriching the production programme with cutters for wood cutting and other tools for wood working. In the 1960th the production assortment enriched with TCT circular saw blades, gang saw blades, planer knives, machine knives, metal cutting tools and saw bodies. PRESENT TIME PILANA TOOLS with about 600 workers is in the process...

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Woodworking Tools-3

1 TCT Saw Blades TCT Saw Blades – General Information 4–7 TCT Saw Blades For Multirip Machines 8–13 TCT Multirip Saw Blades for Primarily Wood Processing 14–15 TCT Saw Segments for Flakers 16–17 Heat and Surface Treatment of TCT Saw Blades and Segments 18 TCT Saw Blades HANIBAL 19 TCT Saw Blades for Wood Cutting 20–26 TCT Saw Blades for Wood Cutting / TCT Saw Blades for Miter Saws 25 TCT Saw Blades for Optimising Saws 27 Panel Sizing TCT Saw Blades 28–30 TCT Scoring Saw Blades 31 TCT Panel Sizing Saw Blades 32 TCT Saw Blades and Segments for Hogging Machines 33 Grooving TCT Saw Blades 34 TCT...

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Woodworking Tools-4

Alloy Saw Blades For Wood Cutting Alloy Saw Blades For Wood Cutting 50–55 Band Saw Blades for Wood Cutting Gang Saw Blades Recommendations How to Use Band Saw Blades 57 Band Saw Blades for Wood – Joinery Types 59 Band Saw Blades for Wood – up to 50 mm Width 60–61 Semi-Automatic Band Saw Blades Grinder 62 Wide Band Saw Blades for Wood – from 80 mm Width 63 Troubleshooting for Wide Band Saw Blades 64 Machine Gang Saw Blades for Rip Cutting and Tempered 65 Machine Gang Saw Blades Stelitte-Tipped 66 Machine Gang Saw Blades – J–Type 67 Standard Gibs for Gang Saw Blades 68 Industrial Knives Planing...

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Woodworking Tools-6

4 TCT Saw Blades – General Information INSTRUCTIONS HOW TO USE SAW BLADES CORRECTLY We recommend to follow the below rules in order to reach the best cutting results. • Machine must be in good condition without vibrations. • Flanges used to tighten the saw blades must be of the same diameter (about1/3 of the blade size). • Flanges must be clean and it is important to check their side run – out. • Check the spindle of machine. It must be absolutely straight (picture 1). • Tips must always be sharpened with the original angles. • See the most appropriate way on picture 2. • If rebored by over 20mm,...

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Woodworking Tools-7

5 TCT Saw Blades – General Information Tooth Geometry of TCT Saw Blades Saw Blade Alignment on a Table Saw We advise you to use precise measuring instruments when mounting your saw blade. Mount your saw blade onto the arbor. Adjust the arbor to its maximum height. Verify that the saw blade is parallel to the miter gauge slots. Adjust as needed. This step is necessary to obtain crosscuts with the maximum in quality finish and for setting up the fence for ripping. The overlap of saw blade teeth over the cutting material must be equal to the height of tungsten tip (see picture No. 5). The number...

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Woodworking Tools-8

6 TCT Saw Blades – General Information Here are some useful formulas how to calculate the choice of correct saw blades: Key: t [mm] – tooth pitch h [mm] – thickness of the work piece k [-] – number of teeth in cutting place (2÷3) z [-] – number of teeth of the saw blade D [mm] – sawblade diameter These formulas are valid for cross cutting and cutting of laminated materials. t Tab No. 1 shows the maximum RPM of circular saw blade on basis to the diameter of the blade itself. RPM referring to cutting speed 100 m/sec. These are the maximum recommended RPM by the machine builder. When exceeding this...

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Woodworking Tools-9

7 Tab. no. 2 TYPE OF SAW BLADE Multi-rip Cutting along and across the grain Panel sizing Scoring Grooving Electrical hand machines miter saws For aluminium and plastic Our type ò Recommended ô Applicable Cutting speed vC [m/sec] 94 94.1 94.2 33.1 80-50 80-40 81-35 81-26 81-20 81-16 81-13 81-11 83-55 83-35 81 97-11 97-13 98 -11 98 -13 90 90 93.1 93 92 91 91 81 87-13 87-11 87-13 87-11 88 88 Machined material Tooth geometry FZ FZ WZ LFZ LWZ WZ N TFZ L WZ L DHZ DHZ N FZ KON FZ WZ TFZ L WZ SSW TFZ N TFZ P WZ TZ Soft woods Cutting along the grain 60 -100 ò ò ò ò ò ò ò ò ò ò ò ò Cutting across the grain...

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Woodworking Tools-10

8 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, Hmax – maximum cut height [mm], dp max – max. bore diameter [mm], dmax – max. rebore diameter [mm], ò – in stock, ô – made to customer’s request The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm 94 FZ +2 » Universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with a standard quality of the cutting edge and a lower height of the cut » Usage: for multirip machines for primary processing of wood and pallet production 94.1 FZ +2+2...

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Woodworking Tools-11

9 94.1 FZ +2+2+2 » Universal rip saw blades for longitudinal cutting of all types of wood, dry and wet, with a standard quality of the cutting edge » 6 wiper slots enable excellent saw stability even when cutting very long round wood or prisms » Usage: for multirip machines for primary processing of wood and pallet production D S s d z h max dp max ò/ô 400 4,0 2,8 30 24+2+2+2 130 125 ò 450 4,4 3,2 30 20+2+2+2 140 130 ò 450 4,4 3,2 80 28+2+2+2 155 130 ò 500 4,4 3,2 30 22+2+2+2 180 130 ò 500 4,4 3,2 80 28+2+2+2 180 130 ò 550 5,0 3,5 30 24+2+2+2 195 150 ò 550 5,0 3,5 30 32+2+2+2 195 150 ò 600 5,0...

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Woodworking Tools-12

10 D – blade diameter [mm], S – tooth width [mm], s – body thickness [mm], d – bore [mm], z – number of teeth, Hmax – maximum cut height [mm], dp max – max. bore diameter [mm], dmax – max. rebore diameter [mm], ò – in stock, ô – made to customer’s request The central bore of all saw blades can be enlarged up to: dmax = dp max – 30 mm In case that you did not find the type of saw blades which you require in our catalogue, please contact us. We will make them upon your specification. 94.1 FZ – MASSIVE plus » Extra- strong rip saw blades for longitudinal cutting of all types of wood, dry and wet,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.