TOP CLASS SOLUTIONS MORE THAN 1000 INSTALLATIONS LUCIDATURA VERTICAL .indd 2

Machine model AC57 TM T 5000 Customer: Liebherr, Germany 3

Vertical Lathes • Almost one hundred years of industrial applications • More than 1000 installations • The best application technology of turning, milling and grinding Top Class Solutions in terms of precision: • Performance • Efficiency • Reliability Machine model AC20 TM 1800 in FMS Customer: Cater

Hydrostatic guideways machining: achieved linearity < mm 0,04 on the complete lenght (22 mt) PIETRO CARNAGHI PLANT • 50.000 sqm headquarter with temperature controlled internal machining deparment • Machined in-house at Pietro Carnaghi plant to maintain the highest precision and quality. • Components and machined structures (crossrails, gantry beds, guideways) All machine components are high quality “Made in Europe”. From 100 years of machining best optimized table bearing technology for each application. Structural components are made of high-quality material and are machined in-house at the...

Unique and superior direct drive motors, able to ensure the best performance of work in turning and in 5-axis milling; high dynamics and precision angular positioning (up to 0,001°). The rotary axis of the table is controlled by an absolute measuring system. 2DD direct drive motors are directly engineered and machined by Pietro Carnaghi, then assembled (according to OEM specifications) - SPARE PARTS stocked to ensure 100% replacing capacity. Turning and milling in one solution. Direct drive system allow to pass from turning to milling operation directly: quality of motion - less vibration, lower...

Highest heavy duty cutting dynamic stiffness

Machine Dynamics • Fully hydrostatic main axis • Maximum static and dynamic stiffness • Superior damping characteristics • Zero backlash • Lifetime guideways Hydrostatic guided rotary table (up to 50

Self-Tuning: Active Hydraulic/mechanic System for compensation of the geometries of main structures. Thermal deviation control. Thermo-symmetrical models to follow the temperature variations of the components in an harmonic way, with no impact on machining.

Rotary Table Excellent static and dynamic properties, extremely high driving torque and superior positioning accuracy during milling operations (C axis precision up to 1,5 arcs). • Adjustable hydrostatic pads to control different loads on table • Active preloading system Fully rigid forged structure High rigidity of the RAM interface, long lifetime of drive shaft bearings Hirth Coupling con

Performance Data • • • • • Turning diameter: up to 16,000 mm Turning height: up to 10,000 mm Ram travel: up to 4,000 mm Ram cross section: up to 600 x 600 mm High-performance main drive integrated into the ram for milling, boring and grinding operations Rotary table power: up to 300 kW Rotary table torque: up to 800,000 Nm Table load: up

TURNING Tornitura Standard toolholder TaIlor made toolholder Double modular toolholder for turning and milling Modular toolholder Automatic positioning toolholder (full axis) Double modular toolholder Indexing double toolholder MILLING SPINDLE Fresatura Vertical milling head Vertical long milling head High speed vertical head Horizontal milling head Universal positioning head Universal head 2 continuous axes High speed universal head Angle heads Special milling head offset reverse Multiple drilling head Facing and boring head Offset heads Birotative index head C axis long backspot facing head

Wide range of optional attachments for turning, milling, boring and grinding applications. All units feature a balanced speed/torque ratio. Based on the many years of experience in manufacturing machines, Pietro Carnaghi offers several attachments with special design, tailor-made to individual machining tasks of the customer. • maximum precision • long service life • Interfaces for all common tool systems • high pressure coolant available (up to 350 bar) GRINDING Rettifica Vertical grinding electrospindle Vertical grinding head Angle grinding head PROBES Sonde di misura Tool probe calibration...

Accessories & tools changer The wide range of attachments are automatically exchanged. The attachments are accessible for inspection and maintenance during machine operation. Storage systems with the most advanced technology: disk towers, robot and trolleys. Tool changers. Fast and reliable exchange of a variety of different turning, milling and drilling tools is a key factor for the efficient machining.

Different tool changing systems which guarantee minimum chip-to-chip times. Optimal tool changer for every number of required tools from 12 to 600 pockets. Disks -Rack type-Towers-robot tool changers. Tool presetting, washing and chip data management system.

Production and Tool Management Pietro Carnaghi has produced a specific software called CELL-X, which deals with the management of FMS with a number of Industry 4.0 specific features. CELL-X centralized control system allows total integration of the machine within the entire network: the management interface allows access to all data inputs and generated by the FMS, elaborating them to obtain additional information useful to improve operational performance and to optimize ser vice inter ventions.

4 FMS for GE AVIO, ITALY With dedicated servers, both in re-motion through the cloud, CELL-X is able to verify the mechanical state of the machine (hydrostatic, hydraulic), drives (torque, absorption, temperatures etc) and to check the vibrational state (frequency analysis) to generate a machine synthesis model. This allows you to evaluate the various machines and to set production planning on the basis of individual operating conditions, modifying production priorities on the basis of scheduled maintenance. nt 2 FMS for FIGEAC AERO, FRANCE

Enhanced Turnkey Process Machine’s customized geometry and structure Reduction and optimization of the time of manufacturing the workpieces • Optimization of the machine dynamics • Optimal use of the last technology in tools and inserts Check of the in process machining • Tuning of power absorbtion • Tool duration • Optimization of management of vibrations • Chip