PORTAL MILLING MACHINES
20Pages

GANTRY MILLING MACHINES BUILT ON DECADES OF EXPERIENCE

PIETRO CARNAGHI Headquarter in Villa Cortese, MILAN, ITALY Milling Machines Since 1922 Pietro Carnaghi Founder 1948, MACHINE MODEL “IMPERO

VERTICAL MOVABLE PORTAL MACHINING CENTERS GANTRY • Precision • Robust structures • Decades of experience in machining Distance between colums up to 14000 mm and spindle power up to 100 kW. The modularity of the UNIMILL foresees an extremely high range of applications. Fixed or W continuous axis movable crossrail, a with full turning integrated rotary table for the most demanding turning applications. Gantry Milling Machine Unimill 100 - Thyssenkrupp, Germany Next on commissioning 2018 The UNIMILL 100 is configured with: the distance between columns of the portal is of 10 meter. longitudinal...

Massive structures to enhance machining on every material • • • • • • • Full hydrostatic axis unlimited lifetime - zero backlash - dynamic stiffness. Robust hydrostatic RAM. Milling spindle with direct drive technology (minimum torsional vibrations) High torque gearbox main spindle version available up-to 12.500 Nm. Massive high-quality structures with Mechanical and hydraulic automatic compensation, with in-process bridge compensation. All components machined in-house at Pietro Carnaghi plant to maintain the highest precision and quality Full automatic tool/accessories change. Customized...

HIGH DYNAMICS W axis Crossrail excellent positioning accuracy Deflections of the system are compensated by applying hydraulic and mechanical compensation forces to the portal and cross rail.

Forged steel HYDROSTATIC RAM - RAM equipped with: • • Full Axis C1 integrated Direct drive motor/(optional) in line gearbox with high torque (up to 12.500 Nm) and power 100 KW - 4000 rmp - Minimum diameter of passage inside of the work-pieces - Hydrostatic RAM multiple pocket systems, with impressive stiffness and symmetry. - Enhanced anti-heeling system

MILLING SPINDLE DIRECT DRIVE • Significant increase of performances and operational availability. • Minimum torsional vibration. • Full energy efficiency, life cycle costs minimized. • Easy maintenance and

X Axis Hydrostatic guideways up to 60 mt lenght

APPLICATIONS Flexible and complete production solutions for different fields: energy, oil and gas, construction, heavy engineering, shipbuilding, large diesel engines, aerospace.

• distance between columns : mm 6.000 • machining height : mm 5000 • Z RAM extenzion : mm 3000 • W continuous axis • portal travel : m

• RAM size 600 X 600 mm, 100 kW • W continuous axis (crossrail) • Z axis: 4000 mm • Y axis: 14000 mm • X axis lenght: 22000 mm • Turning table dia. 8000 mm • Machining heig

MILLING ACCESSORIES VERTICAL MILLING HEAD HORIZONTAL MILLING HEAD UNIVERSAL HEAD VERTICAL EXTENDED HEAD HIRTH COUPLING CONNECTION FACING AND BORING HEAD C AXIS LONG BACKSPOT FACING HEAD BIROTATIVE INDEXED HEAD HIGH SPEED UNIVERSAL HEAD UNIVERSAL HEAD 2 CONTINUOUS AXES

TURNING ACCESSORIES TAYLOR MADE SPECIAL MILLIG HEAD: FLAT ANGLE HEAD STANDARD TOOLHOLDER DOUBLE MODULAR TOOLHOLDER

AUTOMATIC CHANGE OF TOOLS ACCESSORIES CHANGE The wide range of attachments are automatically exchanged. The attachments are accessible for inspection and maintenance during machine operation. Disks and Pick up systems. AUTOMATIC TROLLEY HEAD CHANGER ALONG X AXIS

PROBES / OTHER ACCESSORIES TOOL CHANGE Optimal tool changer for every number of required tools from 12 to 600 pockets. Disks -Rack type-Towers-robot tool changers. TOOL MANAGEMENT SYSTEM • Optimized utilization of storage space including collision check. • Monitoring of storage capacity. • Tool life time control. • Additional data interfaces to external devices (e.g. CAM system, toolpresetting, machine control via Ethernet). • Optional data input devices: barcode scanner or identification chip, serial inter

• distance between columns : mm 10.000 • machining height : mm 6500 • Z RAM extension : mm 4000 • W continuous axis • portal travel : mm 22000 • turning table diameter

Pietro Carnaghi GMBH DE • AT • SZ Pietro Carnaghi Trading Co. LTD. Jinan CN PIETRO CARNAGHI GLOBAL SERVICE 24/7 VISION - A GLOBAL COORDINATION PROVIDING A LOCAL SERVICE PROMPT 24/7 SERVICE ON SITE TELESERVICE THROUGH REMOTE CONNECTION SPARE PARTS SUPPLY PREVENTIVE MAINTENANCE PROGRAMS GEOMETRICAL INSPECTION AND AUDIT TRAINING COURSES ON SITE TURNKEY PROCESS SUPPORT MACHINE TOOLS MADE IN ITALY - SINCE 1922