KS S705

KS S705

KS S705

Product catalog summary
Brief Description of the Sliding Material: KS S705 is a lead-free sliding material designed for high-performance conrod bushes, known for its high load capacity, corrosion resistance, adaptability, and low wear. It complies with the EU Directive 2000/53/EC.
Bearing Structure: The composite consists of a steel back and a cast-on bronze layer. The steel back, similar to grade DC04, has a hardness of 140 HB to 220 HB and thicknesses from 0.5 mm to 2.2 mm. The bronze alloy layer is 0.2 mm to 0.5 mm thick, with a hardness of 120 HB to 180 HB, and can be embossed with lubricating grooves.
Load Capacity: KS S705 is developed for conrod bushes in combustion engines, handling specific loads up to 160 MPa. A diagram compares its load capacity with other materials.
Tribological Characteristics: The tribological system involves factors like mechanical load, temperature, lubrication, movement type, conrod design, and material mating. Adequate lubrication is essential to minimize wear.
Manufacture of the Sliding Material: The process involves casting the bronze alloy onto a steel strip, milling, grinding, and thermo-mechanical treatment to achieve desired properties.
Manufacture of Bushes: Bushes are produced by cutting, bending, and sizing KS S705 strips, with optional features like a ground steel back and embossed lubrication features.
Corrosion Protection: Typically involves a 1 µm to 3 µm thick Sn coat, with an alternative oiled version available.
Application: KS S705 is suitable for high-duty bushes in gasoline and diesel engines due to its high load capacity, adaptability, wear resistance, and corrosion resistance to hot engine oil.
Chemical Composition of the Sliding Layer: The composition includes Cu (4.3-5.7%), Zn (0.8-1.7%), and other elements in smaller quantities.
Comparison of Specific Load Capacity and Wear Test Results: Diagrams compare KS S705 with other materials, showing its superior performance under specified test conditions.
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Catalog excerpts

KS S705-1

Kolbenschmidt Pierburg Group KS S705 Lead-free Steel/Bronze Composite for Bushings

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KS S705-2

Brief description of the sliding material KS S705 is a sliding material for bushes. It is specifically used for high-performance conrods and excels by high load capacity and good corrosion resistance. Outstanding adaptability and low wear round off its positive properties. The material is lead-free and meets the requirements of the EU Directive 2000/53/EC. Bearing structure The plain bearing composite consists of a steel back and a cast-on bronze layer as bearing material. The material used for the steel back is comparable to grade DC04. Depending on the rolling reduction, the steel back hardness...

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KS S705-3

Chemical composition of the sliding layer Comparison of specific load capacity Manufacture of the sliding material In the first step, the bronze alloy is cast onto a steel strip. Next, the casting scale is milled off and the steel back is finish-ground. Targeted thermo-mechanical treatment steps are geared to adjust the required material thicknesses and material properties. Manufacture of bushes By cutting, bending and sizing operations, bushes are made from the KS S705 strip. The bushes may be designed with a butt joint or clinched. Further optional design characteristics are a ground steel...

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KS S705-4

KS Gleitlager GmbH · Am Bahnhof 14 · 68789 St. Leon-Rot · GERMANY Tel. +49 6227 56-0 · Fax +49 6227 56-302 · www.kspg.com KS Gleitlager GmbH does not assume any liability for the completeness of the data presented in this materials brochure. It is exclusively up to the customer to form his opinion about the characteristics of the material and its adequacy for the purposes intended by the customer. KS Gleitlager GmbH would also like to stress that any information given in this materials brochure does not constitute a legal guarantee for the appearance, characteristics and workmanship nor does...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.