Fruit and Vegetables Juice

Fruit and Vegetables Juice
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Fruit and Vegetables Juice

Product catalog summary
Overview: This document serves as a comprehensive guide on the extraction and clarification processes for fruit and vegetable juices, focusing on the technologies and equipment provided by Pieralisi Group. It underscores the importance of using high-quality raw materials and advanced processing technologies to maintain the nutritional quality of the final product.
Key Sections:
  • Juice Types: Juices are categorized into types such as citrus, apple and pear, peach and apricot, berry, mango and guava, tomato and carrot, grape, and pineapple. Each type includes a specific process flow diagram detailing the production steps.
  • Process Flow Diagrams: These diagrams illustrate stages like washing, selection, grinding, squeezing, pasteurization, and packaging, highlighting where Pieralisi technologies are applied, particularly in extraction and clarification.
  • Technologies and Equipment: The document details the use of decanter centrifuges and centrifugal separators, essential for separating solids from liquids and ensuring juice purity.
  • Essential Oil Recovery: The process for concentrating and purifying essential oils from citrus fruits is described, involving centrifugal separators and control panels.
  • Control Systems: The Pieralisi Control System is explained, emphasizing its role in monitoring and controlling the separation process with features like process monitoring, parameter control, and alarm detection.
Critical Information:
  • Quality Assurance: Emphasizes maintaining high standards in juice production to preserve nutritional quality and prevent oxidation.
  • Flexibility and Customization: Pieralisi's equipment can be customized for specific applications, offering flexibility for different juice types and production scales.
  • Automation and Efficiency: Advanced control systems ensure efficient operation and high-quality output, with options for remote monitoring and diagnostics.
Technical Specifications:
  • Decanter Discharge Options: Options include gravity discharge into a container or lateral movement using a scroll conveying system, allowing direct installation without additional civil work.
  • Control Panel: Manages system components, automatically activating start and stop sequences based on centrifuge conditions.
  • CIP Washing System: Equipped with a Clean in Place system, crucial for hygiene, automatically controlled and customizable for specific needs.
  • Materials and Construction: Components made from SAF 2205 Duplex and AISI 316 Stainless steel ensure durability and compliance with international standards.
  • Lubrication and Drives: Gearbox lubrication meets FDA specifications, with automatic greasing for bearings and options for fixed differential speed and Rotovariator®.
  • Process Configuration: Allows for interchangeable liquid outlet levels and adjustable liquid discharge levels, with manual or automatic solid discharge options.
  • Protection and Transmission: Features high wear and corrosion-resistant gaskets and seals, with transmission options including gears and belts.
  • Installation and Options: Includes stand-alone separators with vibration absorbers and stainless steel bases, with various kits and systems available.
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Catalog excerpts

Fruit and Vegetables Juice-1

Pictures and technical features are not binding. The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material © copyright. All rights reserved. FRUIT AND VEGETABLE JUICE Via Don Battistoni, 1 - 60035 Jesi (AN) Italy Phone +39 0731.2311- Fax +39 0731.231239 www.pieralisi.com - [email protected]

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Fruit and Vegetables Juice-2

mm mm ■ Fruit and vegetable juice Juices extracted from fruit and vegetable are vital to hydrate and keep our body healthy. They enable the preservation of corporeal pH, the prevention of disorders and diseases. The choice of raw material is as important as the necessary technologies for processing and obtaining high quality products. The great experience, acquired over the years from Pieralisi Group, offers a wide range of solutions for the extraction of fruit or vegetable juices and puree, granting the best nutritional quality of the finished product. Our wide range of separators and decanters...

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Fruit and Vegetables Juice-3

GRUPPO GRUPPO 2 Fruit and vegetable juice: Processes RIERHLISI Fruit and vegetable juice: Processes RIERHLISI 3 1 Citrus fruit juice Product ■v Process section involving Pieralisi technologies Waste and washing water treatment Tank bottoms recovery Example of process flow diagram Process section involving Pieralisi technologies Example of process flow diagram

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Fruit and Vegetables Juice-4

Fruit and vegetable juice: Processes 3 Apple and pear juice Fruit and vegetable juice: Processes 4 Peach, apricot, prune, kiwi juice Depulping Grinding Pre-heating and enzymatic treatment Purée Fibers, peel Pre-heating and enzymatic treatment Purée Homogenization 2nd Extraction Page 14 Juice Fibers Pasteurization Packaging Clarified juice Pasteurization Concentration and final treatment Packaging Waste and washing water treatment Tank bottoms recovery Process section involving Pieralisi technologies Waste and washing water treatment Tank bottoms recovery Example of process flow diagram Process...

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Fruit and Vegetables Juice-5

Fruit and vegetable juice: Processes Fruit and vegetable juice: Processes 6 Mango, guava, papaya, lychee juice Depulping Squeezing Pre-heating and enzymatic treatment Pre-heating and enzymatic treatment Fibers, seeds Fibers, seeds Optional Clarification Page 14 Optional Clarification Page 14 Clarified juice Concentration Fibers Pasteurization Packaging Clarified juice Pasteurization Packaging Waste and washing water treatment Tank bottoms recovery Process section involving Pieralisi technologies Example of process flow diagram Process section involving Pieralisi technologies Example of process...

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Fruit and Vegetables Juice-6

Fruit and vegetable juice: Processes 7 Tomato and carrot juice Fruit and vegetable juice: Processes 8 Grape juice Product Peeling (only for carrots) Pre-heating and enzymatic treatment 1st stage pulping 2nd stage pulping (only for tomatoes) Fibers, peel 2 extraction juice Pre-heating and enzymatic treatment Optional Fibers, peel Clarified juice Pasteurization Packaging Sterilization Fibers Packaging Waste and washing water treatment Tank bottoms recovery Process section involving Pieralisi technologies Waste and washing water treatment Tank bottoms recovery Example of process flow diagram Process...

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Fruit and Vegetables Juice-7

Fruit and vegetable juice: Processes Washing Selection Depulping Pulp Water Grinding Peel pressing Secondary juice Thermic pre-treatment Juice Thermic pre-treatment Juice Optional Juice Clarification Page 14 Clarified juice Concentration ultrafiltration Sterilization Packaging Waste and washing water treatment Tank bottoms recovery Process section involving Pieralisi technologies Example of process flow diagram

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Fruit and Vegetables Juice-8

Fruit and vegetable juice: Extraction and clarification Fruit and vegetable juice: Extraction and clarification Juice extraction and clarification TYPICAL VALUES Clarified juice TYPICAL VALUES Solid TYPICAL VALUES 7. Solid conveying system A complete line for extraction and clarification of fruit and vegetable juice consists of the following components: 1 . Decanter centrifuge 2 . Control panel for decanter centrifuge 3 . Back-pressure valve 4 . Tank 5 . Centrifugal separator 6 . Control panel for centrifugal separator 7 . Solid conveying system CIP washing system Washing circuit Flushing circuit...

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Fruit and Vegetables Juice-9

Fruit and vegetable juice: Extraction and clarification Fruit and vegetable juice: Extraction and clarification Double juice extraction and clarification Juice Juice 7. Tank Clarified juice TYPICAL VALUES TYPICAL VALUES Solid: fibers, seeds, peel 3. Mixing scroll 4. Stirred tank Solid 10. Solid conveying system A complete line for extraction and clarification of fruit and vegetable juice consists of the following components: 1 . Decanter centrifuge 2 . Control panel for decanter centrifuge 3 . Mixing scroll 4 . Stirred tank 5 . Decanter centrifuge 6 . Control panel for decanter centrifuge 7 ....

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Fruit and Vegetables Juice-10

Fruit and vegetable juice: Recovery of essential oils Fruit and vegetable juice: Recovery of essential oils Essential oils concentration and purification Water Oil emulsion TYPICAL VALUES Solid TYPICAL VALUES A complete line for concentration and purification of essential oils consists of the following components: 1 . Stirred tank 2 . Centrifugal separator 3 . Control panel for centrifugal separator 4 . Tanks 5 . Centrifugal separator 6 . Control panel for centrifugal separator CIP washing system Washing circuit Flushing circuit

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Fruit and Vegetables Juice-11

Fruit and vegetable juice: Components Fruit and vegetable juice: Components Centrifugal separator Decanter centrifuge Pieralisi decanter centrifuges are based on a modern technology that combines the ability of treating high solids content products with an excellent clarification efficiency. Separation performances are related not only to mechanical details but also to operating parameters (centrifugal force, flow rate, differential speed, liquid levels) and to the specific characteristics of the product (density, viscosity, quantity and dimension of solid particles). A main motor connected to...

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Fruit and Vegetables Juice-12

Decanter centrifuge rc ^ So cu.ti ROTATING ASSEMBLY MATERIALS EXECUTION LUBRICATION PROCESS CONFIGURATION DRIVES DECANTER OPTIONS PLANT OPTIONS Centrifugal separator

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