Olives to the Heart

Olives to the Heart

Olives to the Heart

Product catalog summary
Overview of Olive Oil Extraction Systems

Traditional Extraction Method: This method involves crushing olives with granite wheels, followed by malaxation to form larger oil droplets. The paste is then mechanically pressed to separate oil from pomace. It is simple and requires minimal water but demands significant manpower and careful cleaning to maintain oil quality.

Continuous Extraction Systems: Developed in the 1950s, these systems use metal crushers and decanters for efficient oil extraction, reducing costs and manpower while offering high yields and processing flexibility. The Pieralisi system is a notable example of advanced technology in this area.

Two-Phase Extraction: Utilizes a decanter with two outlets to separate oil from a mixture of vegetable water and husks, minimizing water usage and disposal costs. The resulting husks have 60% humidity and can be processed for biomass energy.

Three-Phase Extraction: Involves adding hot water to the paste, resulting in three separate outlets for oil, vegetable water, and solids. This method produces husks with about 50% humidity and requires disposal of a large quantity of vegetable water.

Multiphase Extraction: Combines benefits of two-phase processing with additional versatility, featuring three outlets for oil, husks, and pâté, allowing recovery of wet pulp without kernel traces. It is adaptable for both continuous and batch processing.

Industrial Processing: Olives are selected by variety and origin, with continuous processing optimizing kneading volume and reducing downtime. The system allows easy adjustment of processing parameters, enhancing plant performance.

Batch Processing: Each batch of olives is processed separately, ensuring customers receive their own oil. This system requires precise control of processing parameters to maintain quality and efficiency.

Pieralisi Group: Offers comprehensive solutions for olive processing, from equipment design to post-sale support, emphasizing quality, safety, and customer partnership.

Introduction
The document provides an overview of the Pieralisi Group, a company specializing in olive oil processing equipment, highlighting its commitment to quality and customer satisfaction through comprehensive service offerings and adherence to international standards.

Specifications and Standards
Pieralisi designs and manufactures equipment for all stages of olive processing, ensuring compliance with ISO 9001 and several EU directives, including the Machinery Directive, Low Voltage Directive, Electromagnetic Compatibility Directive, and ATEX Equipment Directive. The machinery also meets UL Standards.

Procedures and Services
The company offers a "turnkey system" approach, providing clients with tailored solutions from initial consultation to installation and ongoing support, including technical consultations, customized system designs, installation by Pieralisi technicians, and long-term maintenance and support.

Client-Centric Approach
Pieralisi emphasizes a partnership with clients, offering workshops and events to discuss technical, legislative, management, and marketing issues. The company also focuses on producing high-quality spare parts to ensure the reliability and performance of its machinery.

Innovative Solutions
The document mentions the SPI continuous extraction system, suitable for non-batch specific processing, highlighting Pieralisi's commitment to innovation in the olive oil processing industry.
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Catalog excerpts

Olives to the Heart-1

The target of the oil mill is to satisfy the expectations of customers who want to be sure of taking home their own oil Molinova Serie ORO: the perfect solution for processing distinct batches of olives SPI, a continuous extraction system that is ideal for non-batch specific processing In the industrial processing, the olives are selected according to variety and, in many cases, to their origin: olives picked from the plant and olives collected from the ground. A sample is taken out to determine the weight and the information is collected together with all the customer's data; then the fruits are stored together waiting for the beginning of processing. The extraction process runs without interruption and the machines are stopped only for cleaning and maintenance operations. This type of extraction process optimises the kneading volume to the maximum and reduces dead times by continuously feeding the decanter and consequently increasing the performance of the plant. With this system the adjustment of processing times and temperatures is a very simple operation, thanks to the homogeneity of the product and the continuity of the process. The kneading times are programmed during the design stage by setting the kneading section in relation to the hourly flow-rate of the decanter, and setting standard temperatures in order to reach the right temperature during the kneading process. The world of Pieralisi The Pieralisi Group is the only company in the sector that can provide every client with its own “turnkey system”. We design and manufacture our equipment from start to finish, producing machinery for each phase of olive processing, from destemming and washing to crushing, kneading, extraction and separation. Pictures and technical features are not binding. The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material © copyright. All rights reserved. In case of batch processing, the oil coming from each single batch must be kept separated from all the others and identified with the owner. Therefore it is necessary to keep the olives separated during all the processing cycle. In this way each batch will be registered with its own yield and pressing costs. The target of the oil mill is to satisfy the expectations of customers who want to be sure of taking home their own oil. To reach this target, the processing plant must have all the specific characteristics to be perfectly qualified to process single batches. To obtain a good quality oil, the plant operator must be able to check the process through updated systems for adjusting and monitoring parameters such as temperature, time, flow-rate, washing, etc. These parameters must be easily modified and adapted, if required, to the characteristics of the different batches. Industrial processing Batch processing Pieralisi is ISO 9001 certified. Every one of our machines is designed and manufactured to meet strict quality and safety standards, guaranteeing compliance with key directives such as the 2006/42/EC Machinery Directive, the 2006/95/EC Low Voltage Directive, the 2004/108/EC Electromagnetic Compatibility Directive and the 94/9/EC ATEX Equipment Directive, as well as UL Standards. When you purchase a Pieralisi system, not only are you acquiring the best machinery available, you are also stepping into a world where the client is guided through each stage of the process, from the initial estimate to the finished article. You will always find us close at hand, ready to assist, even after your equipment is up and running. We provide our clients with a full technical consultation, identifying the system and machinery that best suits their needs and designing a tailored layout for each installation. Installation and testing are carried out by our own technicians who also guarantee responsive and effective long-term support post sale, including scheduled maintenance and ongoing technical assistance. The attention to detail that goes into the design and manufacture of each item of Pieralisi machinery is also evident in the production of our own spare parts, a process that allows us to guarantee the reliability and performance of our machinery over time and, as such, guarantee the consistency of the client’s own products. All of our original spare parts are produced to the highest standards and are covered by a guarantee. This is the world of Pieralisi, where the client is treated as a partner and placed at the centre of everything we do. We organise regular workshops examining technical, legislative, management and marketing issues and in-house events where we highlight innovative new products and processes. Via Don Battistoni, 1 - 60035 JESI (AN) - Italia - Tel. +39-0731-231.1 - Fax +39-0731-231.239 www.pieralisi.com - [email protected]

 Open the catalog to page 1
Olives to the Heart-2

Traditional method Continuous method The age-old method for extracting olive oil. Before the olives are processed, any remaining leaves are removed and the fruit is washed to remove any impurities that might impart unpleasant flavours and aromas to the oil. The olives are crushed using two or more granite wheels known as molazze, which are fixed to an axis and roll around a circular trough, breaking down the fruit and the kernels. The molazze and the base of the trough do not touch, rather they are kept just a few millimetres apart to avoid crushing the kernel too finely. This helps the oil to...

 Open the catalog to page 2
Olives to the Heart-3

Traditional method Continuous method The age-old method for extracting olive oil. Before the olives are processed, any remaining leaves are removed and the fruit is washed to remove any impurities that might impart unpleasant flavours and aromas to the oil. The olives are crushed using two or more granite wheels known as molazze, which are fixed to an axis and roll around a circular trough, breaking down the fruit and the kernels.The molazze and the base of the trough do not touch, rather they are kept just a few millimetres apart to avoid crushing the kernel too finely. This helps the oil to...

 Open the catalog to page 3

All Pieralisi - Olive Oil Division catalogs and technical brochures

  1. separation

    12  Pages

  2. EXTRACTION

    11  Pages

  3. Crushing

    24  Pages

  4. MYMILL 8.2

    2  Pages

  5. Company profile

    24  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.