Series HP

Series HP
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Series HP

Product catalog summary
Product Overview
The HP series from Pico Electronics are isolated DC-DC converters in a full brick size of 4.6" x 2.5" x 0.5". They support a wide input voltage range from 36V to 380V and include features like trim capability and shutdown. The converters offer protections against input overvoltage, output short-circuit, output overvoltage, and over temperature. They are designed with an integrated side heat sink for thermal dissipation and can be cooled through the baseplate or an additional top-mounted heat sink.
Features
  • Input voltage range: 36V to 380V
  • Output voltage range: 3.3V to 100V
  • Output power up to 200W
  • Input/output isolation
  • Parallel operation option
  • Single and dual isolated outputs
  • Trim capability and remote shutdown feature
  • Fixed operating frequency
  • No external components required
Specifications
  • Input voltage ranges: HPB (36-72V), HPC (100-180V), HPD (200-380V)
  • Output ripple: Max 50 mVp-p
  • Operating temperature range: 0°C to +85°C
  • Storage temperature range: -55°C to +105°C
  • Operating frequency: 100 kHz
  • Isolation voltage: 4242 VDC (input to output)
  • Size: 4.6 x 2.5 x 0.5 inches
  • Weight: 210-235 grams depending on model
Protections & Features
  • Input overvoltage protection
  • Short circuit or overload protection with self-recovery
  • Overtemperature protection with self-recovery
  • Output overvoltage protection with Zener diode clamp
  • Output voltage trim capability
  • Parallel operation for load sharing and redundancy
Options Available
  • Expanded operating temperature range: -55°C to +85°C
  • Screening per MIL-STD-883 for stabilization bake, temperature cycle, and burn-in
Thermal Management
  • Thermal resistance varies with airflow and heat sink type
  • Derating graphs provided for different power outputs and efficiencies
Mechanical Drawings
  • Detailed dimensions and pin functions for single and dual output models
  • Recommended torque for mounting screws: 6-9 inch-lbs
Mechanical Drawings and Specifications
  • Brinell Hardness: 23 HB
  • Endurance Limit: 5000 PSI
  • Standard Thickness: 0.002 inches

The document provides detailed mechanical drawings for the Series HP High Power DC-DC converters, including dimensions and assembly instructions for the heat sink and tube packaging.

Heat Sink Assembly
  • Components:
    • CH or CV Heat Sink
    • TI Thermal Interface
    • HP Module
    • PCB
  • Dimensions: Various dimensions are provided in both inches and millimeters for precise assembly.
Warranty and Liability

Pico Electronics provides a one-year warranty against defects in materials and workmanship, limited to repair or replacement. The warranty excludes liability for consequential damages or specific use cases outside the product's specifications. Users must consult Pico for use in specialized environments such as nuclear or space.

Product Modifications

Pico reserves the right to discontinue or modify products without notice, with no obligation to update previously sold units.

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Catalog excerpts

Series HP-1

200W Isolated Regulated High Power DC-DC Converter Electronics, Inc. PRODUCT OVERVIEW The HP series are isolated DC-DC converters with a wide selection of input voltage ranges from 36V to 380V in a low profile full brick size - 4.6" x 2.5" x 0.5". These modules have trim capability and shutdown features. Protections include input overvoltage, output short-circuit, output overvoltage and over temperature. The unique case has integrated side heat sink for better thermal dissipation but is capable of conduction cooling through the baseplate or additional top mounted heat sink. • 36V to 380V input range models • Input/output isolation • Parallel operation option • Single and dual isolated outputs • Trim capability • Remote shutdown feature • Fixed operating frequency • No external components required Contact Pico for part number of available options: • Expanded operating temperature: -55°C to +85°C Stabilization Bake Temperature Cycle Burn-In • Special Input Voltage, Output Voltage, Isolation Voltage or Output Power • Parallel Operation

 Open the catalog to page 1
Series HP-2

High Power DC-DC PICO MODEL LIST - HPB (36-72V INPUT RANGE) Note 1: Maintain minimum 10% of rated load to prevent a voltage surge. Note 2: Tested at nominal input voltage and full output load. Note 3: Line regulation is specified at full output load, nominal to minimum input voltage (-%) and nominal to maximum input voltage (+%). Note 4: Load regulation is specified at nominal input voltage, 50% to 10% load (+%) and 50% to 100% load (-%). Note 5: Dual output loads must be balanced.

 Open the catalog to page 2
Series HP-3

High Power DC-DC PICO MODEL LIST - HPC (100-180V INPUT RANGE) Note 1: Maintain minimum 10% of rated load to prevent a voltage surge. Note 2: Tested at nominal input voltage and full output load. Note 3: Line regulation is specified at full output load, nominal to minimum input voltage (-%) and nominal to maximum input voltage (+%). Note 4: Load regulation is specified at nominal input voltage, 50% to 10% load (+%) and 50% to 100% load (-%). Note 5: Dual output loads must be balanced.

 Open the catalog to page 3
Series HP-4

High Power DC-DC PICO MODEL LIST - HPD (200-380V INPUT RANGE) Note 1: Maintain minimum 10% of rated load to prevent a voltage surge. Note 2: Tested at nominal input voltage and full output load. Note 3: Line regulation is specified at full output load, nominal to minimum input voltage (-%) and nominal to maximum input voltage (+%). Note 4: Load regulation is specified at nominal input voltage, 50% to 10% load (+%) and 50% to 100% load (-%). Note 5: Dual output loads must be balanced.

 Open the catalog to page 4
Series HP-5

High Power DC-DC PICO LSPECIFICATIONS (Nominal V|N, Full Load, TA = +25°C, 1 hour warm up unless otherwise specified) Note 6: The parallel option allows units to operate the outputs in parallel to share load, increase total power or allow for N+1 redundancy.

 Open the catalog to page 5
Series HP-6

Series HP High Power DC-DC SPECIFICATIONS (Nominal VIN, Full Load, TA = +25°C, 1 hour warm up unless otherwise specified) DESIGNED TO MEET Test Referenced Standard Method 204, Vibration, High Frequency, Condition D Method 213, Shock (Specified Pulse), Condition I Method 106, Moisture Resistance Method 105, Barometric Pressure (Reduced), Condition D OPTIONS AVAILABLE – CONTACT PICO FOR PART NUMBER Parameter Referenced Standard Stabilization Bake Referenced Method 1008 Non-operating maximum storage temperature for 24 hours Temperature Cycle Referenced Method 1010 Non-operating at temperature extremes,...

 Open the catalog to page 6
Series HP-7

High Power DC-DC PICO DERATING GRAPHS (Nominal V|N, Full Load, Efficiency @ Full Load) Models with Max. Output Power = 150W & Efficiency at full load = 85% Models with Max. Output Power = 150W & Efficiency at full load = 85% % o Ambient Temperature (° C) Models with Max. Output Power = 100W & Efficiency at full load = 77% Models with Max. Output Power = 100W & Efficiency at full load = 75% Ambient Temperature (° C) Ambient Temperature (° C) TYPICAL CONNECTION CIRCUIT TRIM DOWN —\AAA-R +INTRIMTRIM UP-IN O' R TRIM DOWN +IN TRIM DOWN TRIM -IN A VOUT Note: Each individual unit will vary slightly....

 Open the catalog to page 7
Series HP-8

Series HP High Power DC-DC TYPICAL CONNECTION CIRCUIT NOISE REDUCTION C1 (7) TRIM DOWN TRIM Note 7: C1 filter capacitors may reduce noise further. Please contact Pico for more details. SHUTDOWN NON-ISOLATED

 Open the catalog to page 8
Series HP-9

Series HP High Power DC-DC MECHANICAL DRAWINGS ≤48V SINGLE OUTPUT MODELS .500 [12.700] TRIM DOWN SHUT DOWN TRIM DOWN 1.800 [45.720] 4.150 [105.410] BOTTOM VIEW BOTTOM VIEW ≥100V SINGLE OUTPUT MODELS .500 [12.700] SHUT DOWN BOTTOM VIEW NOTES a. ALL DIMENSIONS ARE IN INCHES, [ ] = MM b. RECOMMENDED TORQUE FOR MOUNTING SCREWS: 6-9 INCH-LBS 2026 REV 2 www.PicoElectronics.com | S

 Open the catalog to page 9
Series HP-10

High Power DC-DC PICO MECHANICAL DRAWINGS DUAL OUTPUT MODELS BOTTOM VIEW b. RECOMMENDED TORQUE FOR MOUNTING SCREWS: 6-9 INCH-LBS

 Open the catalog to page 10
Series HP-11

Series HP High Power DC-DC MECHANICAL DRAWINGS THERMAL INTERFACE BOTTOM VIEW Material Alloy Aluminum Substrate Thermal Conductivity Coefficient of Thermal Expansion, (25-100°C) Brinell Hardness Endurance Limit Standard Thickness HEAT SINKS TOP VIEW 2.100 [53.340] Weight: 145 grams typical 2026 REV 2

 Open the catalog to page 11
Series HP-12

High Power DC-DC PICO MECHANICAL DRAWINGS HEAT SINK ASSEMBLY

 Open the catalog to page 12
Series HP-13

Series HP High Power DC-DC TUBE PACKAGING UNSEALED TUBE PACKAGE TUBE PLUG TUBE PLUG POWER SUPPLY Pico warrants each product manufactured by us and sold by us or an authorized representative, to be free from defects in material and workmanship. If properly used, it will perform within its applicable specifications for a period of one year after original shipment. Pico’s obligation under this guarantee is limited to repairing or replacing our product to the original purchaser. This warranty is in lieu of all other warranties, express or implied and constitutes fulfillment of our obligations to...

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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