Series DC1 HIGH POWER DC-DC CONVERTER
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Catalog excerpts

Series DC1 HIGH POWER DC-DC CONVERTER - 1

Series DC1 HIGH POWER DC-DC CONVERTER Hi Input Voltage Range: 120 - 370 VDC Output Voltages: 5 VDC to 300 VDC Standard Hi Reliability Isolated Regulated Fixed Operating Frequency: 100Khz DC-DC Converter to 300 Watts INPUT VOLTAGE: 120 - 370 VDC (Input is reverse polarity protected.) Special Output Voltages Available: Consult Factory Regulated Output Voltage: 5 VDC to 300 VDC Standard Fully Encapsulated Made in USA TYPICAL FEATURES/ELECTRICAL CHARACTERISTICS Input Voltage: 120 - 370 Vdc Output Power: 150 to 300 watts (See Chart) Output Voltage Ripple: 75-500 mV (See Chart) Operating Temperature: 0°C to 85°C case temperature. See application notes for proper thermal considerations. Available with -20°C and -40°C operating temperature range - Consult Factory Isolation: From Input to DC Output: 4242 VDC From Input or DC Output to Case: 2121VDC Current Limit Setpoint: 130% of full load rating (Typical) Overtemperature Shutdown Operating Frequency: 100 Khz Fixed Weight: 340 Grams Typical All dimensions are in Inches NOTE: The torque for mounting screws must be 6 to 9 In-Lbs. Weight: 340 Grams Typical All dimensions are in Inches NOTE: The torque for mounting screws must be 6 to 9 In-Lbs.

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Series DC1 HIGH POWER DC-DC CONVERTER - 2

* All specifications are typical at nominal (200Vdc) input, full load and 25°C baseplate temperature unless otherwise stated. ** Using proper thermal considerations as outlined in the application notes.

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Series DC1 HIGH POWER DC-DC CONVERTER - 3

Notes: Pins 6 and 7 for remote sense, not on models with Vout > 48 V CV HEATSINK NOTE: Additional Heatsink options, consult f< Approx. Weight = 145 grams All dimensions are in inches ()=mm Approx. weight = 145 grams

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Series DC1 HIGH POWER DC-DC CONVERTER - 4

Alloy Aluminum Substrate Thermal Conductivity, (BTU-in/hr ft2 °F) —1530 Coefficient of Thermal Expansion (25-100°C, 10-6 in./in. °F —13.1 Hardness, Brinnell B —23 Endurance Limit, psi. —5000 Standard Thickness (inches) —.002

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Series DC1 HIGH POWER DC-DC CONVERTER - 5

2.6[2.3] G) If the module with heatsink (CV) is used in free air. EXAMPLE 1: An DC1-24S module has an efficiency of 81%. What is themaximum ambient temperature if 100 Watts of power is needed? A) In free air: From Table 1: Trca = 4.8 Using relation (2) AT = 4.8 (100) =112.6°C B) In free air with heatsink (CV): T rca =3.3 AT = 3.3 (100)[-gpj— -l] =77.4°C Ta = 85 - 77.4 = 7.6C EXAMPLE 2: What would be the maximum output power for an DC1-24S module at an ambient temperature of 50°C with an efficiency of 81%? A) If the module is used in free air. From Table 1: Trca = 4.9 Using Relation (2): 85...

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Series DC1 HIGH POWER DC-DC CONVERTER - 6

With local sense, Vout is regulated at 12V So, Vout = 12V Vload = Vout -Vwire1 - Vwire2 Vload = 12V - .2V - .2V With remote sense, Vload is regulated at 12V So, Vload = 12 V Vout = Vload + Vwire + Vwire2 Vout = 12V +.2V + .2V = 12.4 Volts The voltage drops in the wires connecting the +V and -V output terminals of the unit and the load depend on the size of the wire )or pcboard trace) and the current flowing through them. For immediate engineering assistance or to place an order: Call Toll Free: 800-431-1064 PICO Electronics, Inc. 143 Sparks Ave. Pelham, NY 10803-1810 Tel: 914-738-1400 Fax:...

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