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OMNIplus-X

OMNIplus-X
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OMNIplus-X

Product catalog summary
Introduction
The OMNIplus-X is an advanced airjet weaving machine building on the OMNIplus 800 platform, offering a balance between price and performance. It is designed for a wide range of fabric styles, ensuring high-quality output with simple operation and maximum automation.

Key Features
  • Electronic Control: Full electronic control with SUMO main motor and microprocessor-controlled filling insertion for synchronized drives and superior fabric quality.
  • Energy Efficiency: Features like SUMO and ARVD reduce energy and air consumption, addressing rising power costs.
  • Electronic Take-Up and Let-Off: Ensures balanced warp tension with synchronized electric motors.
  • Air Tucking: Simplifies setting and maintenance, allowing high machine speeds.
  • Continuous Reeds: Standard feature for fast width changes.
  • Positive Shedding Motion: Uses cam or dobby devices for optimal fabric quality.
  • Double Take-Up and Backrest Rollers: Standard for high-density fabrics, with modular options for flexibility.

Structural and Operational Advantages
  • Robust Structure: Solid design with high stability and beat-up force, allowing flexible weaving room layouts.
  • Programmable Filling Tensioner: Reduces yarn tension peaks, enabling weaving of delicate yarns at higher speeds.
  • SUMO Main Motor: Ensures fast start-up and stable operation, with manual or automatic speed adjustments.

Material and Energy Optimization
  • Double Air Tank: Optimized pressure settings for reduced air consumption.
  • Multi-Hole Relay Nozzle: Offers high performance with low air consumption.
  • ARVD: Patented system for automatic relay nozzle timing optimization, saving up to 12% on air consumption.

Advanced Control Systems
  • Electronic Filling and Waste Cutters: Maintenance-free with electronic control for easy width changes.
  • Electronic Speed Adjustment: Real-time speed changes for optimal production.
  • Forced Lubrication: Centralized system for reliable maintenance and long machine part life.
  • Autospeed: Automatically adapts machine speed based on yarn behavior, increasing speed by 3-5% on average.
  • Fix-A-Mark: Simplifies avoiding starting marks with an overview screen for easy machine behavior adaptation.
  • Picanol Integrated Control System: Synchronizes all loom features for seamless operation.

Standard and Optional Equipment
  • Reed Widths: Available in various sizes with asymmetrical width reduction options.
  • Yarn Range: Supports a wide range of spun and filament yarns.
  • Filling Insertion: Features fixed and movable main nozzles with electronic control.
  • Optional Equipment: Includes balloon breaker, programmable filling tensioner, and more for enhanced functionality.

Regulations and Compliance
The OMNIplus-X is designed in compliance with international safety and environmental regulations, ensuring ergonomic and noise-compatible operation.

Conclusion
The OMNIplus-X offers a comprehensive solution for profitable airjet weaving, combining advanced technology with energy efficiency and ease of use to meet diverse market demands.
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Catalog excerpts

OMNIplus-X-2

Profitable airjet weaving

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OMNIplus-X-3

The OMNIplus-X continues to build on the well-known OMNIplus 800 platform. The options and features have been carefully selected so as to give the perfect balance between price and performance. The OMNIplus-X is equipped with all elements essential for weaving: full electronic control, SUMO main motor and microprocessor-controlled filling insertion. The machine is specially designed to weave a wide range of styles, from light to dense. The integrated electronics keep all drives perfectly synchronized, for unmatched fabric quality. Operation has been kept simple, with maximum automation to stay...

 Open the catalog to page 3
OMNIplus-X-4

ELECTRONIC TAKE-UP AND LET-OFF The integrated machine concept ensures the main drive is fully synchronized with all the other electric motors, such as the Electronic Take-Up (ETU) and the Electronic Let-Off (ELO). Both are fitted as standard on the OMNIplus-X to ensure balanced warp tension during weaving. AIR TUCKING This unique feature offers great ease of setting and maintenance. Tucking-in no longer places any limitation on machine speeds, unlike mechanical tucking. POSITIVE SHEDDING MOTION The OMNIplus-X always uses positive driven cam or dobby shedding motion devices in order to ensure the...

 Open the catalog to page 4
OMNIplus-X-5

DOUBLE TAKE-UP AND BACKREST ROLLERS These are fitted as standard. This enables the highest density fabric to be woven without any risk of fabric marks. The modular system can switch to single rollers to create a dynamic, fast-reacting backrest for lighter fabric styles. This gives flexibility to meet all market demands. your market

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OMNIplus-X-6

ROBUST STRUCTURE Proven Picanol design. Two solid side frames connected by largesection crossbars, with the sley driven at both sides by conjugated cams. This affords the required machine stability and the highest beat-up force, making it possible to weave any kind of fabric successfully. The machine does not have to be bolted to the floor, so the weaving room layout stays flexible for future expansion. DEDICATED SLEY CAM Makes it possible to weave the most demanding fabrics and yarns, thanks to optimization of the available insertion time. PROGRAMMABLE FILLING TENSIONER Reduces the peak tension...

 Open the catalog to page 6
OMNIplus-X-7

SUMO MAIN MOTOR Assures the fastest machine start-up, with start-up behavior remaining stable in time. This technology is superior to any other drive system. Speed is adjusted manually at the touch of a button (standard feature) or automatically to ensure the highest production rate according to the filling presented. The SUMO is a must to achieve highest fabric quality. your material

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OMNIplus-X-8

UNIQUE DOUBLE AIR TANK The optimized pressure setting for acceleration and stretching of the yarn has a positive effect on the overall air consumption. FIXED AND MOVABLE MAIN NOZZLES The most efficient main nozzles. Adaptable to all types of filling yarn. MULTI-HOLE RELAY NOZZLE Best performance/consumption ratio available on the market. As this nozzle also has the highest traction force, it is no longer necessary to compromise on weaving speed. The relay nozzle valves are positioned very close to the relay nozzles, to minimize pressure losses. Each valve only supplies two nozzles, to reduce the...

 Open the catalog to page 8
OMNIplus-X-9

SUMO MAIN MOTOR This highly efficient main motor permits speed changes without the additional consumption for a frequency convertor (there is no FC). The short drive further ensures low power consumption (fewer gears). Recuperation of brake energy (between SUMO main motor, electronic let-off motor, electronic take-up motor and machine electronics) is possible thanks to a shared, integrated power supply. Elimination of clutch and brake system reduces the power consumption by another 10%. Finally, the lower heat dissipation means less air conditioning is required. your energy

 Open the catalog to page 9
OMNIplus-X-10

ELECTRONIC FILLING Maintenance-free. The cutting time is set electronically and forms part of the integrated controls. Mechanically the cutter moves on the same support as the temples, for easy width changes. ELECTRONIC WASTE CUTTER ^^^H Maintenance-free and can be set with just 1 screw. Makes it very easy to set the maximum possible production speed for a given style. ELECTRONIC SPEED Machine speeds can be set and adjusted on the machine display. Changing the speed can be done in real time using Multispeed. This makes it very easy to set the maximum possible production speed for a given style....

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OMNIplus-X-11

FORCED LUBRICATION The high-pressure oil pump brings oil from the central reservoir to machine parts that require constant lubrication. The oil is constantly filtered and the pressure constantly monitored, assuring long lifetime for crucial machine parts. Centralized lubrication is far more reliable then splash lubrication. As for maintenance, the oil can be changed very quickly as all the oil can be taken from the central reservoir. AUTOSPEED Adapts the machine speed to the behavior of the filling yarn. Information from the filling detector is centrally processed, and if conditions permit the microprocessor...

 Open the catalog to page 11
OMNIplus-X-12

E-LENO Rotary leno with left-to-right crossing timing set independently by the microprocessor: a guarantee of maximum flexibility in setting. FIX-A-MARK Avoiding starting marks has never been easier. All available functions and tools have been brought together in the Fix-A-Mark overview screen. The user can adapt the machine behavior in a very easy way, following observations made on the fabric itself. PICANOL INTEGRATED CONTROL SYSTEM Links all features of the loom into one integrated unit. The different loom functions are perfectly synchronized with each other. The new LDEC main drive communicates...

 Open the catalog to page 12
OMNIplus-X-13

Full set of tools to run a weaving shed in the most efficient way: manage machine settings with Picanol Style Administration, create new designs using Picanol Pattern Editor, access the weaving machines from a central computer, DISPLAY WITH These come with every order and make it easy to copy setting and pattern data from your talent

 Open the catalog to page 13
OMNIplus-X-14

TECHNICAL SPECIFICATIONS Standard equipment Reed widths Warp let-off Useful widths: 190 cm (75”), 220 cm (87”), 280 cm (110”) and 340 cm (134”) Asymmetrical width reduction: 190 cm: up to 70 cm (27.5”) 220 – 280 – 340 cm: up to 90 cm (35.5”) Load-cell electronically controlled warp let-off system (ELO) Yarn range Selvedge motion Spun yarns: Nm 6.8 – Nm 200, Ne 4 – Ne 120 Filament yarns: 20 denier – 800 denier, 22 dtex – 900 dtex E-Leno rotary selvedge unit Filling insertion Electrical, with toothed electrodes and search handle Fixed and movable main nozzle Separate air for fixed and movable main...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.