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OmniPlus-i

OmniPlus-i
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OmniPlus-i

Product catalog summary
Introduction
The OmniPlus-i brochure presents Picanol's latest airjet weaving machine, highlighting its advanced features and design principles tailored to the evolving needs of the weaving industry.
Design Principles
  • Smart Performance: Aims for high industrial speeds under challenging conditions, featuring innovations like a new reed motion for improved yarn handling.
  • Sustainability Inside: Focuses on energy efficiency and waste reduction, with features such as modified relay nozzle distances to decrease air consumption.
  • Driven by Data: Utilizes digitization with SmartShed technology and extensive sensor use for real-time optimization and productivity improvements.
  • Intuitive Control: Offers a user-friendly design with a large interactive touchscreen and customizable signal lamps for straightforward machine operation.
Technical Features
  • Shedding Motions: Provides various shedding motions, including the SmartShed electronic system for maximum flexibility.
  • Filling Insertion: Includes features like Blue22 and Blue11 prewinders for quick weft length setting and electronic filling cutters for precision.
  • Warp Let-off and Cloth Take-up: Offers options for warp beam sizes and cloth roll diameters, with advanced tension sensors and compensation systems.
  • Machine Drive and Control: Employs the SUMO main motor and BlueBox platform for efficient machine operation and control.
Additional Features
  • Monitoring and Software Tools: Provides loom monitoring, reporting, and connectivity options for enhanced production management.
  • Safety and Regulations: Includes safety features like light curtains and complies with relevant regulations.
Conclusion
The OmniPlus-i establishes a new standard in airjet weaving by integrating Picanol's extensive experience with cutting-edge technology and sustainability, ensuring high performance and adaptability in the modern textile industry.
Specifications and Compliance
The OmniPlus-i is designed to comply with international safety and environmental regulations, focusing on ergonomics, noise, vibrations, and electromagnetic compatibility. Key specifications include a 190 cm reed width, Dobby shedding, and support for four filling colors.
Spare Parts & Maintenance
Using original Picanol parts for maintenance ensures optimal performance and longevity. Regular part replacement is recommended to maintain machine value and efficiency.
Training & Development
Picanol offers comprehensive training through its Technical Training Center in Ieper and additional centers in Suzhou and Greenville. Training enhances employee skills, improving machine performance and fabric quality. On-site training and upgrade packages are also available.
Digital Tools & Resources
Picanol provides a mobile app for updates on innovations and trade fairs, featuring weaving calculators to assist weavers. Users can subscribe to newsletters for the latest news and updates.
Company Overview
The Picanol Group specializes in weaving machines and related services, with a global presence and production facilities in Asia and Europe. It is a leader in the industry, employing over 2,300 people worldwide, and has interests in other sectors through its Industries division.
Contact Information
Picanol's headquarters are located in Ieper, Belgium, with contact details available for further inquiries.
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Catalog excerpts

OmniPlus-i-1

Let’s grow together ' Make this brochure come aiive. Download the Picanol app.

 Open the catalog to page 1
OmniPlus-i-2

WE WANT To GROW TOGETHER Discover our vision in a video by scanning the image above with our new app. Let’s grow together

 Open the catalog to page 2
OmniPlus-i-3

Our design principles: how we build our machines. When starting the design of a new machine, we have to do better than just a few picks faster than the previous generation. Today’s world is all about connectivity, user-centric design, intuitive controls, self-learning capacities and sustainability ... to name just a few. These are the benchmarks for a future-proof design. Smart Performance Performance is the first requirement for any machine or feature, and the obvious indicator is the theoretical maximum speed. Very often, however, the gap between this theoretical speed and the effective speed...

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OmniPlus-i-4

Smart Performance, Sustainability Inside, Driven by Data and Intuitive Control are the basic principles of any Picanol weaving machine. They allow your company to thrive in today’s world of Industry 4.0: connected, digital and sustainable. That’s why we at Picanol design our machines around the principle of ‘Smart Performance’: intelligent machine design combined with self-setting software, allowing the highest possible practical speed and best performance under all conditions. We have demonstrated this with our pioneering Sumo drive. Introduced back in 1996, it is still the most energy-efficient...

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OmniPlus-i-5

The future. Should we be afraid of it? At Picanol we believe our children already show us what the future brings. Their expectations are our new benchmarks. His openness to novelty is our benchmark Their care for the planet is our benchmark Her lack of patience is our benchmark Her ease with technology is our benchmark Their today is our tomorrow. Because more than ever, in the future, we don’t just want to grow. We want to grow together.

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OmniPlus-i-6

Building further on nearly 40 years of experience in airjet weaving and over 100,000 airjet machines shipped, the new OmniPlus-/ combines this heritage with a clear vision of the future. At Picanol, we believe that in this fast-changing world of weaving, the needs of weaving mills in general and the expectations of our customers and their operators are evolving rapidly. Our market is nowadays driven by increasing concern for environmental topics, higher costs and lower availability of resources and skills, as well as the digital revolution that is affecting all industries. That’s why the OmniPlus-/...

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OmniPlus-i-7

Driven by Data Picanol has pioneered the digitization of weaving machines for many decades now. SmartShed – the fully electronically controlled shedding motion incorporated in the new OmniPlus-i – is a logical next step in this evolution. This together with an abundant use of sensors generates lots of data that fuel real-time optimization algorithms and promise even further gains in productivity when combined with other data, even from other, different machines. So weaving with Picanol becomes truly driven by data. Intuitive Control Picanol machines are always designed to be as user-friendly...

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OmniPlus-i-8

For every style, the desired filling length immediately The unique, patented design of the Blue22 and Bluell prewinders allows quick and easy setting of the weft length. With the EasySet function, set-up is fully electronic, drastically reducing the time needed for style change. Set each weft channel individually for optimum insertion Large separate air tanks built into the machine sideframe, enable optimum setting by means of an electronic pressure regulator for each individual weaving channel. A full range of high-performance shedding motions The new Picanol independent and motorized shedding...

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OmniPlus-i-9

Maximize industrial speeds The new-generation sley cams are designed and produced by Picanol. The optimized reed motion is invaluable for coping with unclear sheds, affording more insertion time at even higher speeds. Smart Performance Solid structure, the basis for any application The proven Picanol concept combines two solid sideframes connected by large-section cross rails. The sley is driven from both sides by conjugated cams. The quickest way to get new styles up and running With the Picanol Quick Style Change (QSC), preparation of a new style is done outside the weave room. Furthermore,...

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OmniPlus-i-10

Manage the filling length to reduce waste The unique, patented design of the Blue22 and Bluell prewinders makes adjustment of the waste as quick and simple as possible. And with the EasySet function it is even fully electronic. Let the machine tune itself for Still the most energy-efficientminimum air consumption/power main drive available The ARVD II Plus automatically adapts the opening and closing time of the relay nozzle valves according to the behavior and air-friendliness of the filling yarn. The SUMO concept pioneered by Picanol is still the most energy-efficient main drive available....

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OmniPlus-i-11

The stability needed to optimize air consumption With the optimized relay nozzle spacing the stability of the weft insertion is lifted to a higher level. This makes it possible to minimize air consumption without compromising on fabric quality and machine stop level. Sustainability Inside PICANOL > Let's grow together y Take the next step to recycle weft waste At the end of the insertion, the filling yarn is stretched and guided into a suction mouth. The remaining filling yarn waste ends are then removed and are ready for recycling. An additional advantage of the CordLess is the reduced workload...

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OmniPlus-i-12

The advanced 15” interactive colour display is a new platform ready for all needs and applications, now and in the future. The smart digital shedding motion SmartShed is built for weavers who want maximum digitization and flexibility in the weaving process. The movement and crossing timing for each harness frame are now electronic settings. In addition the harness frame stroke is measured electronically and shown on the machine display.

 Open the catalog to page 12
OmniPlus-i-13

The reliable electronic platform, ready for Industry 4.0 Right from the start the BlueBox electronic platform was designed to meet the needs of next-generation weavers. This goes further than flexibility and reliability. Data gathering and Data Access afford new opportunities to make your production even more efficient. Data-based remote service All service-related data in the machine can be made available simply and easily. This Customer Service File (CSF) enables Picanol to carry out remote diagnosis and take efficient action. Driven by 11 Ur oi n Data Let the machine be smart Various sensors...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.